Job Title: Valve Technician

Job Summary:

We are looking for a Mid-Level Valve Technician to join our dynamic engineering team. In this role, you will be responsible for performing, managing, and overseeing the maintenance, repair, installation, and troubleshooting of valves used in various industrial and commercial applications. You will work closely with senior engineers and technicians to ensure valve systems operate efficiently and meet performance, safety, and regulatory standards. This is a great opportunity for an experienced technician to take on more responsibility, lead maintenance efforts, and contribute to continuous improvements in valve systems.

Key Responsibilities:

1. Valve Maintenance and Repair:

   • Perform regular maintenance and repair on valves across various industrial applications, ensuring optimal operation and extending valve life.
   • Diagnose and troubleshoot valve issues such as leaks, wear, and improper function, providing recommendations for corrective actions.
   • Lead valve disassembly, inspection, repair, and reassembly processes, ensuring valves are returned to service with no defects.

2. Valve Installation and Commissioning:

   • Assist in the installation and commissioning of new valves, ensuring they are installed in compliance with design specifications and safety regulations.
   • Lead the installation of valve systems in industrial systems such as pipelines, reactors, and pressure vessels, ensuring proper integration.
   • Oversee valve testing during installation to ensure all specifications are met, including pressure testing and system performance verification.

3. Valve Testing and Quality Assurance:

   • Lead and perform tests on valves, including pressure, flow, and leak tests to verify functionality and performance.
   • Prepare and document test results, ensuring valves meet all quality and operational standards before release.
   • Provide technical feedback on valve performance based on test results and develop strategies for improving performance.

4. Troubleshooting and Issue Resolution:

   • Lead the troubleshooting process for any valve-related issues, including operational failures, leaks, and damage.
   • Coordinate with engineers and other technicians to develop solutions and resolve issues promptly to prevent downtime.
   • Provide expert guidance in identifying and implementing preventative maintenance solutions to avoid future system failures.

5. Mentorship and Team Leadership:

   • Mentor junior valve technicians and provide technical guidance and support in maintenance, troubleshooting, and testing activities.
   • Review and approve maintenance activities and reports completed by junior technicians.
   • Lead by example in ensuring quality standards and safety procedures are followed throughout all valve maintenance processes.

6. Documentation and Reporting:

   • Maintain detailed records of valve maintenance activities, repairs, testing procedures, and equipment specifications.
   • Prepare technical reports and service documentation for senior engineers and management, summarizing valve issues, solutions, and test results.
   • Ensure all documentation complies with company standards and regulatory requirements.

7. Continuous Improvement:

   • Identify opportunities for improving valve performance, maintenance procedures, and operational efficiency.
   • Work with engineers to implement upgrades or modifications to existing valve systems based on testing feedback or operational challenges.
   • Stay current with industry developments and new valve technologies, incorporating innovative solutions into valve maintenance practices.

8. Safety and Compliance:

• Ensure all valve maintenance work is performed in accordance with safety standards and regulations.
• Conduct regular safety audits and risk assessments to ensure a safe working environment during valve repairs, installations, and testing.
• Maintain compliance with all industry standards such as API, ANSI, ASME, ISO, and OSHA regulations.

Qualifications and Skills:

1. Educational Requirements:

   • High school diploma or equivalent (technical certification or degree in Mechanical Engineering, Industrial Maintenance, or a related field is a plus).
   • 3-5 years of experience in valve maintenance or a similar technical role within the industrial, chemical, or power generation industries.

2. Technical Skills:

   • Strong understanding of valve operation, including components such as seals, seats, actuators, and stems.
   • Proficiency in diagnosing and troubleshooting valve issues in various systems (e.g., pressure systems, pipelines, reactors).
   • Experience with valve testing methods such as pressure, flow, and leak testing, and familiarity with test equipment and instrumentation.
   • Knowledge of industry standards and regulations (e.g., ANSI, API, ASME, ISO).

3. Soft Skills:

   • Excellent problem-solving skills, with the ability to troubleshoot complex issues and implement effective solutions.
   • Strong leadership and mentoring skills, with the ability to guide and support junior technicians.
   • Effective communication skills to collaborate with engineers, management, and cross-functional teams.
   • Strong attention to detail and organizational skills to manage multiple tasks and projects.

4. Certifications (Preferred):

   • Certifications related to valve maintenance, industrial safety, or quality assurance (e.g., Valve Maintenance Certification, OSHA 30, API certifications) are highly desirable.
   • Any additional relevant training or certifications in mechanical systems, welding, or industrial maintenance is beneficial.