The Mid-Level Utilities Supervisor is responsible for the day-to-day supervision, operation, and maintenance of plant utility systems including boilers, steam networks, compressed air systems, and related infrastructure. This role involves leading a team of technicians, ensuring operational reliability, optimizing system performance, and ensuring safety and regulatory compliance.
Supervise and coordinate operations of boilers, steam generation, compressed air systems, and ancillary utilities.
Plan and oversee preventive and corrective maintenance activities to ensure system uptime.
Monitor utility KPIs such as steam pressure, air quality, and energy efficiency, and take corrective actions.
Ensure adherence to safety protocols, statutory regulations, and environmental norms.
Lead troubleshooting activities during equipment failure or performance deviation.
Maintain records of inspections, maintenance logs, statutory compliance documentation, and daily shift reports.
Coordinate with cross-functional teams for utility support to production and maintenance departments.
Guide and train junior staff and operators in system handling and emergency procedures.
Manage spare parts inventory and liaise with vendors for service and procurement.
Boiler Operations & Maintenance: Ensure optimal boiler efficiency, burner performance, water treatment, and blowdown management.
Steam Distribution & Control: Monitor and manage steam flow, condensate recovery, and pressure regulation across the facility.
Compressed Air Systems: Oversee compressors, dryers, and piping networks for leak management, pressure consistency, and energy usage.
Energy Optimization: Identify and implement energy-saving initiatives related to utility systems.
Regulatory Compliance: Ensure compliance with local boiler inspectorate requirements, safety audits, and pollution control norms.
Team Supervision: Manage technician work schedules, skill development, and adherence to work instructions.
Emergency Response: Respond quickly to utility failures, system trips, or alarm conditions to minimize production impact.
Diploma or Bachelor's Degree in Mechanical, Electrical, or Industrial Engineering.
3–7 years of hands-on experience in utilities operations, preferably in manufacturing or process industries.
In-depth knowledge of steam systems, high-pressure boilers, compressed air systems, and mechanical utilities.
Familiarity with SCADA, PLC-based control systems, and utility performance monitoring tools.
Understanding of safety practices, energy conservation techniques, and statutory utility requirements.
Strong leadership, communication, and problem-solving skills.