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Thermal Systems Engineer – Turbo Integration

Job Description

Roles & Responsibilities

Job Title: Thermal Systems Engineer – Turbo Integration 

Job Summary:

The Mid-Level Thermal Systems Engineer leads the design, analysis, and validation of thermal solutions for turbocharger systems and their integration into internal combustion and hybrid powertrains. This role focuses on managing heat flow and protecting surrounding components in high-temperature engine environments. The engineer applies simulation tools, test data, and system-level design principles to ensure thermal performance, durability, and packaging feasibility of the turbo system.

Key Responsibilities:

  • Perform steady-state and transient thermal simulations (1D and 3D) to assess turbo system behavior and engine bay heat exposure.

  • Design and specify thermal protection measures such as shielding, insulation, and optimized airflow for heat-sensitive components.

  • Lead thermal reviews during design, prototype, and validation stages, ensuring compliance with thermal performance targets.

  • Collaborate with packaging, exhaust, powertrain, and vehicle integration teams to develop thermally robust solutions.

  • Analyze test data from dyno and vehicle environments to validate models, refine designs, and support issue resolution.

  • Participate in DFMEA, DVP&R, and risk mitigation activities related to thermal behavior and failure modes.

  • Interface with suppliers and partners to align on thermal specifications and integration practices.

Key Focus Areas:

  • Thermal simulation and analysis of turbo-integrated systems

  • Design of heat protection strategies for engine and vehicle environments

  • Engine bay packaging optimization for heat management

  • Test correlation, validation, and thermal compliance reporting

Qualifications & Skills:

Education:

  • Bachelor’s degree in Mechanical, Thermal, or Automotive Engineering (Master’s preferred)

Experience:

  • 3–6 years of experience in thermal systems engineering for engine, turbocharger, or powertrain applications

Technical Skills:

  • Proficiency with thermal simulation tools (e.g., ANSYS Icepak, GT-SUITE, FloTHERM, Thermal Desktop)

  • Competency in CAD platforms (CATIA, Creo, SolidWorks) and thermal model validation

  • Understanding of engine cooling systems, exhaust routing, and heat exchanger design

  • Familiarity with thermocouple data analysis, instrumentation setup, and test procedures

Soft Skills:

  • Strong analytical and problem-solving abilities

  • Effective communication and cross-functional collaboration skills

  • Capable of leading small projects and working independently with minimal oversight

Job Detail
  • Work Type: Full Time
  • Languages to be known : English
  • Country: United Arab Emirates
  • City: Dubai
  • Job Category : Automotive