The Junior Thermal Systems Engineer – Turbo Integration supports thermal analysis, testing, and design validation of turbocharger systems in internal combustion and hybrid powertrains. Working under the guidance of senior engineers, this role helps evaluate thermal behavior, manage heat loads, and implement basic thermal management strategies to ensure turbo system reliability and compliance with packaging and performance requirements.
Assist in conducting thermal analysis for turbochargers and surrounding components (e.g., exhaust manifolds, EGR, intercoolers, and oil/coolant systems).
Help build and run thermal simulation models (1D/3D) under supervision.
Support design teams by proposing basic thermal protection strategies (heat shields, insulation, coolant routing).
Collect and analyze temperature data from bench, dyno, and vehicle tests.
Assist with documentation and preparation of test reports, validation plans, and technical reviews.
Collaborate with packaging, engine, and test engineering teams to implement thermal integration improvements.
Thermal modeling support for turbo systems
Heat shielding and insulation support
Data acquisition and analysis from thermal testing
Basic thermal simulation under supervision
Bachelor’s degree in Mechanical Engineering, Thermal Engineering, or Automotive Engineering with a focus on heat transfer and fluid dynamics
0–2 years of experience; internships or coursework in engine systems, turbochargers, or thermal analysis preferred
Foundational knowledge of heat transfer (conduction, convection, radiation)
Exposure to thermal simulation tools (e.g., GT-SUITE, ANSYS, FloTHERM)
Basic understanding of cooling systems and underhood thermal management
Familiarity with CAD tools (SolidWorks, CATIA) and data analysis tools (Excel, MATLAB)
Strong willingness to learn and apply technical feedback
Attention to detail and documentation
Ability to work within a team and follow technical direction