Steam Plant Supervisor

Job Title: Steam Plant Supervisor

Job Summary:

We are seeking an experienced and highly skilled Senior Steam Plant Supervisor to lead the safe, efficient, and reliable operation of our steam generation facilities. This senior-level role requires in-depth technical expertise in steam systems, advanced knowledge of mechanical and thermal processes, and demonstrated leadership in managing large-scale steam plant operations. The ideal candidate will be responsible for supervising plant performance, optimizing equipment reliability, mentoring technical teams, and ensuring compliance with regulatory standards.

Key Responsibilities:

Leadership & Operations Management:

• Oversee the end-to-end operation of steam boilers, turbines, heat exchangers, and auxiliary systems.

• Develop and enforce standard operating procedures (SOPs) to ensure consistent and reliable steam supply.

• Lead shift operations, ensuring seamless coordination across teams for uninterrupted plant performance.

Strategic Maintenance Oversight:

• Design and implement advanced preventive and predictive maintenance programs.

• Supervise major equipment overhauls, inspections, and upgrades.

• Coordinate with engineering, procurement, and external contractors for critical mechanical work.

Team Leadership & Development:

• Manage and mentor a multidisciplinary team of operators, technicians, and junior supervisors.

• Conduct technical training programs and performance evaluations.

• Foster a safety-first culture with accountability and continuous improvement.

Compliance & Safety Assurance:

• Ensure full compliance with local, national, and industry safety standards (e.g., OSHA, ASME, ISO).

• Lead safety audits, risk assessments, and root cause analyses of incidents.

• Maintain documentation for inspections, compliance reporting, and regulatory submissions.

Performance Monitoring & Optimization:

• Analyze plant performance metrics (fuel efficiency, steam load, emissions) and identify areas for improvement.

• Lead energy optimization initiatives to reduce operational costs and improve sustainability.

• Utilize advanced diagnostic tools and SCADA/PLC systems for real-time monitoring.

Reporting & Budgeting:

• Prepare detailed technical reports, O&M budgets, and CAPEX justifications.

• Present performance reviews and reliability improvement plans to senior management.

• Track and control OPEX spending in line with operational goals.

Key Focus Areas:

• Strategic supervision of steam plant operations and personnel

• Asset reliability, condition monitoring, and maintenance planning

• Regulatory compliance, HSE leadership, and performance reporting

• Cross-functional collaboration and team development

Qualifications and Skills:

Education:

• Bachelor’s degree in Mechanical Engineering, Power Engineering, or Thermal Engineering

• Boiler Operation Engineer (BOE) License or First-Class Certification (mandatory in some regions)

Experience:

• 10+ years of experience in steam plant operations, with at least 3–5 years in a supervisory or lead role

• Proven experience managing large-scale industrial boiler plants (gas, oil, biomass, or cogeneration)

Skills:

• Deep knowledge of steam systems, thermodynamics, control systems, and pressure equipment

• Proficiency with DCS/SCADA systems, maintenance management software (CMMS), and diagnostics tools

• Strong leadership, problem-solving, and decision-making skills

• Excellent organizational, communication, and analytical abilities