Job Title: Rotating Equipment Engineer
Job Summary:
We are seeking an experienced Rotating Equipment Engineer – Mid-Level to join our engineering and maintenance team. In this role, you will be responsible for ensuring the optimal performance, maintenance, and troubleshooting of rotating equipment such as turbines, compressors, pumps, and motors. You will take a hands-on approach to resolving equipment issues, assist with complex repairs, and help implement continuous improvement initiatives. As a mid-level engineer, you will also collaborate closely with other departments, supervise junior engineers, and contribute to operational efficiency by optimizing rotating equipment systems.
Key Responsibilities:
Rotating Equipment Maintenance and Operations:
- Oversee and perform preventive maintenance on rotating equipment, including pumps, compressors, turbines, and motors, ensuring equipment reliability and uptime.
- Manage and support the installation, commissioning, and operation of rotating equipment in various operational systems.
- Supervise routine inspections, servicing, and testing to ensure systems operate efficiently and meet company and safety standards.
Troubleshooting and Repairs:
- Diagnose and troubleshoot complex mechanical, electrical, and control system issues related to rotating equipment, working independently or with the maintenance team.
- Perform and supervise repairs, part replacements, and alignments for rotating machinery, ensuring that issues are addressed efficiently and that equipment is brought back online quickly.
- Implement corrective actions and long-term solutions to prevent recurring issues in rotating equipment.
Optimization and Continuous Improvement:
- Analyze system performance and identify areas for improvement, proposing modifications or upgrades to improve efficiency, reduce energy consumption, or extend equipment life.
- Implement and monitor modifications to systems, ensuring they align with industry best practices and organizational objectives.
- Collaborate with other teams to integrate rotating equipment solutions into plant-wide optimization efforts.
Preventive Maintenance Program Management:
- Develop, implement, and monitor preventive maintenance (PM) schedules for rotating equipment, ensuring that tasks are completed on time to prevent unplanned downtime.
- Continuously monitor and review equipment performance, initiating corrective actions where necessary to improve operational efficiency and equipment longevity.
- Ensure adherence to regulatory requirements and industry standards in all preventive maintenance activities.
Leadership and Mentorship:
- Mentor and provide technical guidance to junior engineers and technicians, offering support in troubleshooting, repairs, and maintenance tasks.
- Lead teams during equipment overhauls or large-scale maintenance activities, ensuring safety and efficiency.
- Foster a collaborative working environment, providing feedback and contributing to the professional growth of the engineering team.
Documentation and Reporting:
- Maintain accurate records of rotating equipment performance, inspections, repairs, and maintenance activities.
- Prepare detailed reports for senior management, providing insights into equipment health, performance, and recommendations for improvements or replacements.
- Ensure proper documentation of all work activities to meet regulatory compliance and internal record-keeping standards.
Safety and Compliance:
- Ensure that all tasks are performed following safety standards and regulatory requirements, fostering a safety-first culture within the engineering team.
- Conduct risk assessments and support the implementation of safety measures during the maintenance, repair, and operation of rotating equipment.
- Participate in safety audits and drills to ensure compliance with company and industry safety standards.
Key Focus Areas:
Rotating Equipment Performance and Maintenance:
- Ensure efficient and reliable operation of rotating equipment, performing hands-on maintenance and overseeing repair activities.
Troubleshooting and Optimization:
- Resolve complex mechanical and operational issues while optimizing system performance to reduce downtime and extend equipment life.
Team Leadership and Mentorship:
- Lead and guide junior engineers and maintenance staff, sharing knowledge and ensuring the timely completion of tasks.
Safety and Compliance:
- Ensure safe practices in all aspects of work, from equipment operation to maintenance and troubleshooting, ensuring compliance with safety standards.
Continuous Improvement:
- Identify and implement opportunities for system and process improvements that enhance performance, reduce costs, and improve equipment efficiency.
Qualifications and Skills:
Educational Requirements:
- A bachelor’s degree in Mechanical Engineering, Industrial Engineering, or a related field.
- Additional training or certifications in rotating equipment systems, mechanical systems, or industrial maintenance is preferred.
Experience:
- 3-5 years of experience in rotating equipment maintenance, operations, or related fields, with a focus on turbines, pumps, compressors, and motors.
- Experience with troubleshooting, diagnostic tools, and repair processes for rotating machinery.
- Strong understanding of preventive maintenance practices and systems optimization.
Skills:
- Strong problem-solving and analytical skills to diagnose complex issues with rotating equipment.
- Ability to manage maintenance schedules, oversee repairs, and optimize equipment performance.
- Knowledge of safety standards and regulations related to rotating equipment, including OSHA and industry-specific guidelines.
- Ability to lead teams, mentor junior engineers, and communicate effectively across departments.
- Proficiency in using diagnostic tools, control systems, and maintenance management software.
Certifications (Preferred):
- Certifications in rotating equipment, machinery diagnostics, or reliability engineering.
- Safety certifications such as OSHA, First Aid/CPR, or other relevant qualifications.