Job Title: Quality Control and Monitoring Systems Engineer

Job Summary:

The Mid-Level Quality Control and Monitoring Systems Engineer is responsible for overseeing and improving quality control systems and processes within a manufacturing or industrial environment. This role involves leading the implementation and optimization of quality control systems, managing monitoring equipment, analyzing performance data, and ensuring compliance with regulatory and quality standards. The engineer will collaborate with cross-functional teams to resolve quality issues, drive process improvements, and ensure that product quality consistently meets organizational and industry standards.

Key Responsibilities:

1. Quality Control Systems Design and Optimization:

   • Lead the design, configuration, and optimization of quality control systems, including automated inspection systems, PLCs, sensors, and other monitoring technologies.
   • Oversee the integration of quality control systems with existing manufacturing processes to enhance product consistency and process efficiency.
   • Develop and implement improvements to existing quality control systems, ensuring that they meet production goals and regulatory standards.

2. Data Analysis and Performance Monitoring:

   • Collect, analyze, and interpret data from quality monitoring systems to assess product quality and identify trends or deviations.
   • Lead the development and tracking of key performance indicators (KPIs) to monitor quality control system performance and product quality.
   • Use data analysis tools to identify areas for improvement in product quality, production efficiency, and cost reduction.

3. Troubleshooting and Issue Resolution:

   • Lead troubleshooting efforts for quality control system malfunctions, including issues with sensors, PLCs, inspection systems, or measurement devices.
   • Work closely with operations, engineering, and maintenance teams to resolve quality-related issues and minimize downtime.
   • Implement corrective actions and root cause analysis for quality deviations, ensuring that solutions are sustainable and effective.

4. Process Optimization:

   • Identify opportunities for process optimization by reviewing quality control data and operational metrics to improve efficiency and reduce waste.
   • Support efforts to optimize manufacturing processes through adjustments to control systems, sensor configurations, and operational practices.
   • Ensure that process changes or system modifications are properly tested and validated to ensure quality standards are maintained.

5. Regulatory Compliance and Reporting:

   • Ensure all quality control systems and processes comply with industry standards, local regulations, and organizational quality requirements.
   • Prepare and maintain documentation for audits and regulatory reviews, ensuring full traceability of quality control data and system changes.
   • Oversee the preparation of detailed quality control reports, summarizing system performance, test results, and any corrective actions taken.

6. Training and Development:

   • Mentor and provide guidance to junior engineers and technicians, supporting their development in quality control systems and process optimization techniques.
   • Organize and conduct training sessions for operators and maintenance staff on quality control systems, best practices, and troubleshooting techniques.
   • Develop training materials and documentation to ensure proper use of quality control equipment and adherence to quality protocols.

7. Collaboration and Cross-Functional Support:

   • Collaborate with production, engineering, and maintenance teams to ensure that quality standards are maintained across the entire production cycle.
   • Work with senior management to set quality objectives, monitor progress, and recommend process improvements based on data analysis and feedback.
   • Provide technical support and expertise to other departments when dealing with quality-related issues or system performance concerns.

8. Continuous Improvement:

   • Drive continuous improvement initiatives aimed at reducing defects, improving process efficiency, and enhancing overall product quality.
   • Lead efforts to implement lean manufacturing principles, Six Sigma methodologies, and other quality improvement frameworks to optimize production and minimize waste.
   • Stay updated on emerging quality control technologies, industry best practices, and regulatory changes to continually enhance the effectiveness of quality systems.

Skills and Knowledge Required:

• Strong understanding of quality control principles, including statistical process control (SPC), measurement systems, and process monitoring tools.
• Proficiency in quality control systems, including PLCs, SCADA, sensors, and automated inspection technologies.
• Advanced data analysis and statistical skills, with experience using software tools (e.g., Excel, Minitab, Power BI) for data analysis and reporting.
• Ability to troubleshoot complex quality control system issues and implement corrective actions in a timely manner.
• Experience with process optimization techniques, including lean manufacturing and Six Sigma methodologies.
• Familiarity with regulatory standards and industry guidelines, such as ISO 9001, ASTM, and other quality management certifications.
• Strong project management skills, with the ability to manage multiple projects and cross-functional teams.
• Excellent communication, leadership, and interpersonal skills to collaborate with internal teams and external stakeholders.

Educational Qualifications:

• Bachelor’s or Master’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, Quality Assurance, or a related technical field.
• Certifications in quality control, process improvement (e.g., Six Sigma, Lean), or industrial automation are a plus.

Experience:

• 3-5 years of experience in quality control, process monitoring, or manufacturing, with at least 1-2 years in a leadership or project management role.
• Proven experience with PLC programming, SCADA systems, automated inspection systems, and other quality control technologies.
• Demonstrated experience in managing quality improvement projects, driving process optimization, and ensuring compliance with quality standards.

Tools and Technologies:

• Expertise in quality control and testing instruments (e.g., calipers, micrometers, spectrometers, and sensors).
• Experience with PLC programming software (e.g., Siemens TIA Portal, Rockwell Studio 5000).
• Familiarity with SCADA platforms (e.g., Wonderware, Ignition) and industrial control systems.
• Proficiency in data analysis and performance monitoring tools (e.g., Minitab, Power BI, SQL, Excel).

Other Requirements:

• Ability to lead and manage quality-related projects while working collaboratively across multiple departments.
• Strong attention to detail and focus on continuous improvement and operational efficiency.
• Willingness to adapt to new technologies and methodologies to improve the quality control process.
• Ability to work in a fast-paced, high-pressure environment while maintaining quality standards.