Job Title: Quality Control Technician (Mechanical Systems)

Job Summary:

We are seeking a Mid-Level Quality Control Technician specializing in Mechanical Systems to join our quality control team. In this role, you will be responsible for performing detailed inspections, testing, and quality assurance checks on mechanical systems and components to ensure that they meet required specifications and standards. You will also troubleshoot quality issues, support the development of quality control processes, and contribute to continuous improvement initiatives. This position requires a strong understanding of mechanical systems, attention to detail, and experience in quality control testing.

Key Responsibilities:

1. Inspection and Testing:

   • Conduct detailed inspections and testing of mechanical components, systems, and machinery to ensure compliance with design specifications and quality standards.
   • Use precision measurement tools (e.g., calipers, micrometers, gauges) and non-destructive testing methods (e.g., ultrasonic testing, magnetic particle testing) to assess the integrity and performance of mechanical systems.
   • Review technical drawings, blueprints, and specifications to ensure that components are built to the correct standards.

2. Quality Control Documentation:

   • Maintain accurate and detailed records of inspections, testing results, and quality control activities.
   • Prepare quality control reports and summary documents that detail test results, any deviations from specifications, and corrective actions taken.
   • Assist in maintaining records for traceability, regulatory compliance, and audits.

3. Troubleshooting and Issue Resolution:

   • Identify and troubleshoot mechanical quality issues and deviations during inspections and testing.
   • Work closely with engineers and production teams to address quality concerns and implement corrective actions.
   • Support the root cause analysis (RCA) process for recurring quality issues and contribute to long-term solutions to prevent future problems.

4. Process Improvement:

   • Support the development and implementation of new quality control processes, techniques, and tools to improve the accuracy and efficiency of inspections and testing.
   • Participate in continuous improvement initiatives aimed at reducing defects, enhancing product quality, and streamlining quality control workflows.
   • Provide feedback and suggestions for improving mechanical systems and components to improve overall product quality.

5. Compliance and Safety:

   • Ensure all quality control processes are compliant with company policies, industry standards, and regulatory requirements.
   • Follow safety protocols and use personal protective equipment (PPE) while performing inspections and tests on mechanical systems and components.
   • Participate in safety audits and help maintain a safe working environment.

6. Collaboration and Communication:

   • Work closely with cross-functional teams, including engineering, production, and design, to ensure quality requirements are met throughout the manufacturing process.
   • Communicate effectively with senior quality control staff, production teams, and management to ensure quality standards are understood and adhered to.
   • Mentor junior quality control technicians and assist in their development by providing technical support and guidance.

7. Training and Development:

   • Participate in ongoing training to stay updated with new testing methods, quality control standards, and mechanical system advancements.
   • Help train and onboard new quality control team members on procedures, tools, and best practices.

Key Focus Areas:

1. Quality Assurance and Inspection:

   • Ensure the integrity of mechanical systems by performing accurate and thorough inspections and tests on components and machinery.

2. Troubleshooting and Continuous Improvement:

   • Identify, troubleshoot, and resolve mechanical quality issues, while actively participating in process improvements to prevent recurrence of issues.

3. Documentation and Compliance:

   • Ensure all inspections and quality control activities are documented properly and comply with industry standards and regulations.

4. Team Support and Collaboration:

   • Work collaboratively with engineers, production staff, and other departments to ensure product quality and resolve quality-related issues efficiently.

Qualifications and Skills:

1. Educational Requirements:

   • High school diploma or equivalent required; a technical degree or certification in Mechanical Engineering, Quality Control, or a related field is preferred.
   • 3-4 years of experience in quality control, mechanical systems, or manufacturing processes is required, with a proven track record of performing inspections and troubleshooting mechanical components.

2. Technical Skills:

   • Strong knowledge of mechanical systems, components, and production processes.
   • Proficiency with measurement tools (e.g., calipers, micrometers, gauges) and testing equipment.
   • Ability to read and interpret technical drawings, blueprints, and specifications.
   • Familiarity with non-destructive testing methods (e.g., ultrasonic testing, magnetic particle testing).
   • Understanding of quality control principles and methodologies, such as Six Sigma or Lean.

3. Soft Skills:

   • Strong attention to detail with the ability to spot defects and inconsistencies in mechanical systems.
   • Excellent problem-solving skills and ability to troubleshoot mechanical issues.
   • Strong communication skills to collaborate effectively with different departments and report quality issues clearly.
   • Ability to work independently and as part of a team to meet production and quality goals.

4. Certifications (Preferred):

   • Six Sigma Green Belt or Lean Manufacturing certifications.
   • Certified Quality Technician (CQT) or equivalent quality certifications are a plus.
   • OSHA certification or relevant safety training would be beneficial.