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QA/QC Supervisor – Turbine Maintenance

Job Description

Roles & Responsibilities

The Mid-Level QA/QC Supervisor – Turbine Maintenance is responsible for overseeing the implementation of quality control procedures during maintenance, inspection, and overhaul of steam/gas turbines and auxiliary systems. This role ensures that all maintenance activities are performed in compliance with technical specifications, industry standards, OEM guidelines, and site-specific quality plans.


Key Responsibilities:

  • Supervise all QA/QC activities related to turbine inspections, repairs, and maintenance.

  • Develop and implement Inspection & Test Plans (ITPs) for turbine systems and critical rotating equipment.

  • Monitor and verify compliance with OEM specifications, drawings, and approved maintenance procedures.

  • Conduct visual and dimensional inspections during turbine dismantling, refurbishment, and assembly stages.

  • Support or witness Non-Destructive Testing (NDT) methods (UT, PT, MT, RT) as required.

  • Review and manage QA documentation such as NCRs, CARs, inspection checklists, torque logs, and alignment reports.

  • Coordinate with OEM engineers, third-party inspectors, and internal stakeholders during major overhauls and shutdowns.

  • Ensure traceability and conformity of materials and components used in turbine maintenance.

  • Maintain and calibrate inspection tools and equipment in accordance with QA standards.

  • Participate in Root Cause Analysis (RCA) investigations for equipment failures or quality incidents.

  • Train junior inspectors and promote quality awareness within the turbine maintenance team.


Key Focus Areas:

🔍 Turbine Quality Inspections

  • Inspection of turbine blades, rotors, bearings, casings, diaphragms, and auxiliary components.

  • Oversight of reassembly tolerances: axial/radial clearances, coupling alignment, bolt torquing, etc.

  • Monitoring turbine startup and performance verification post-maintenance.

📑 Documentation & Compliance

  • Implementation and control of QA documentation: ITPs, WPS, checklists, final dossiers.

  • Ensuring compliance with ISO 9001, ASME, API, and OEM standards.

  • Documenting and resolving quality issues with clear records and traceability.

⚙️ Support During Shutdowns

  • QA supervision during planned outages and emergency turbine interventions.

  • Coordinating inspection schedules and verifying completion of critical milestone activities.

🤝 Cross-Team & Vendor Coordination

  • Liaise with mechanical, HSE, and planning teams to ensure integration of QA in all maintenance activities.

  • Coordinate with vendors, calibration labs, and third-party inspectors.


Qualifications:

  • Education: Diploma or Bachelor’s Degree in Mechanical Engineering or related discipline.

  • Experience: 5–8 years in QA/QC; 3+ years specifically in turbine or rotating equipment maintenance.

  • Industries: Power Generation, Oil & Gas, EPC, Heavy Industrial Maintenance


Required Skills:

  • Strong understanding of turbine operation and critical tolerances.

  • Familiarity with QA/QC processes, codes, and standards (ISO, ASME, API).

  • Proficient in using precision measuring tools, NDT techniques, and interpretation of inspection results.

  • Knowledge of CMMS (SAP, Maximo) and quality management systems.

  • Excellent communication, documentation, and reporting abilities.


Working Conditions:

  • Field-based role with exposure to high-noise, rotating machinery, and confined spaces.

  • Shift work, overtime, and availability during plant shutdowns may be required.

  • Mandatory PPE usage and adherence to site HSE policies.

Job Detail
  • Work Type: Full Time
  • Languages to be known : English
  • Country: United Arab Emirates
  • City: Dubai
  • Job Category : Power Plants