Pumps Technician

Job Title: Pump Skid Engineer

Job Summary:

Key Responsibilities:

1. Design and Development:

   • Lead the design and development of pump skid systems, including selecting appropriate pumps, motors, valves, piping, and other related components.
   • Develop detailed technical drawings, schematics, and system layouts using CAD software (AutoCAD, SolidWorks, etc.) and ensure integration of components is optimized.
   • Assist in preparing technical specifications, calculations, and documentation for pump skid systems to meet project requirements.
   • Ensure that designs adhere to industry standards, safety regulations, and client specifications (e.g., ASME, API, NEC).

2. Component Sizing and Selection:

   • Select, size, and specify appropriate pump components based on performance requirements, flow rates, and system specifications.
   • Work with suppliers and vendors to source high-quality components and ensure cost-effective procurement.
   • Review product specifications and ensure proper component selection to optimize pump skid system efficiency and performance.

3. System Integration:

   • Ensure seamless integration of pump skid systems with existing infrastructure and control systems (e.g., PLCs, SCADA).
   • Collaborate with cross-functional teams to integrate pump skid systems with other plant systems and ensure functionality.
   • Perform calculations and simulations to optimize performance, ensuring pumps, valves, and other components work together to meet operational goals.

4. Testing and Commissioning:

   • Support and lead testing activities during the commissioning phase of pump skid systems, ensuring all components meet design specifications and operate effectively.
   • Troubleshoot and resolve any issues encountered during the commissioning phase, ensuring systems are fully operational.
   • Conduct performance tests and ensure proper calibration of pumps and related components to ensure maximum efficiency and reliability.

5. Troubleshooting and Optimization:

   • Assist with troubleshooting pump skid systems, diagnosing issues related to pump performance, electrical faults, and mechanical failures.
   • Provide technical solutions and recommendations to improve performance, increase system reliability, and reduce energy consumption.
   • Conduct root cause analysis of recurring issues and propose permanent solutions to optimize system operation.

6. Project Management Support:

   • Support project managers in the development of project timelines, budgets, and resource allocation for pump skid projects.
   • Monitor project progress and provide regular updates to project managers and senior engineers on design status, testing, and commissioning phases.
   • Coordinate with procurement, fabrication, and installation teams to ensure designs are executed according to schedule and specifications.

7. Safety and Compliance:

   • Ensure that all designs and installations comply with relevant safety standards, codes, and regulations (e.g., ASME, API, OSHA).
   • Participate in safety assessments and risk analysis for pump skid systems, identifying potential hazards and implementing mitigation measures.
   • Support the implementation of quality assurance practices, ensuring that all systems are thoroughly tested and meet performance criteria.

8. Documentation and Reporting:

   • Prepare and maintain detailed design documentation, test reports, system configurations, and commissioning records.
   • Ensure that all documentation is up-to-date, accurate, and accessible for future maintenance or audits.
   • Prepare technical reports, including findings, recommendations, and performance analysis, for both internal and external stakeholders.

9. Collaboration and Team Support:

   • Work closely with senior engineers and project managers to ensure the successful design, development, and execution of pump skid systems.
   • Collaborate with multidisciplinary teams, including electrical engineers, mechanical engineers, and procurement teams, to ensure system integration and functionality.
   • Provide guidance and mentorship to junior engineers and technicians, assisting in troubleshooting and design tasks as needed.

Skills and Knowledge Required:

• Strong knowledge of pump skid systems, including pump selection, sizing, and integration.
• Proficiency in CAD software (AutoCAD, SolidWorks, or similar) for creating technical drawings and system layouts.
• Experience with system integration, including PLC, SCADA, and automation systems.
• Good understanding of fluid dynamics, mechanical systems, and control systems.
• Strong troubleshooting skills and the ability to diagnose and resolve complex technical issues related to pump performance.
• Knowledge of industry standards and safety regulations related to pump systems and mechanical design (e.g., ASME, API, NEC).
• Project management skills, including the ability to manage timelines, budgets, and resources for pump skid projects.
• Excellent communication and interpersonal skills to work with clients, vendors, and cross-functional teams.

Educational Qualifications:

• Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related field.
• Relevant coursework or training in pump systems, fluid dynamics, or mechanical systems design is beneficial.

Experience:

• 3-5 years of experience in pump skid design, testing, or commissioning in an industrial or commercial setting.
• Hands-on experience with pump selection, sizing, and system integration for pump skid systems.
• Experience with CAD tools and design software for creating and reviewing pump skid layouts.

Tools and Technologies:

• Proficiency in CAD software (e.g., AutoCAD, SolidWorks, or similar).
• Familiarity with fluid simulation and analysis tools for pump systems.
• Experience with PLC, SCADA, and control systems integration is a plus.
• Familiarity with project management software (e.g., MS Project) is advantageous.

Other Requirements:

• Strong organizational skills and the ability to manage multiple projects simultaneously.
• Ability to work both independently and as part of a team, collaborating with engineers, project managers, and other stakeholders.
• Willingness to travel to job sites for project assessments, testing, and commissioning activities.
• A proactive, solution-oriented mindset with a focus on delivering high-quality pump systems that meet performance standards.