Job Title: Pump Skid Engineer

Job Summary:

The Mid-Level Pump Skid Engineer is responsible for the design, development, testing, and commissioning of pump skid systems used in various industrial, commercial, or manufacturing applications. This role requires both technical expertise and hands-on experience in creating and managing pump skid projects from initial design through to commissioning and operation. The Pump Skid Engineer will work closely with senior engineers, project managers, and cross-functional teams to ensure that pump systems are designed and integrated efficiently, safely, and meet all operational requirements.

Key Responsibilities:

1. Design and Development:

   • Lead the design and development of pump skid systems, including pump selection, system layout, component sizing, and integration of related components (e.g., motors, valves, piping, instrumentation).
   • Create and modify technical drawings, schematics, and system layouts using CAD software (AutoCAD, SolidWorks, etc.) to ensure optimal system configuration and performance.
   • Develop detailed design specifications and calculations to ensure that pump skid systems meet project requirements and industry standards (e.g., API, ASME).

2. Component Sizing and Selection:

   • Select and size pump components based on project requirements, flow rates, pressure specifications, and other system parameters.
   • Specify and procure necessary components such as pumps, motors, valves, piping, and seals, ensuring compatibility with system requirements.
   • Collaborate with vendors and suppliers to source quality components, ensuring timely delivery and cost-effectiveness.

3. System Integration and Performance Optimization:

   • Integrate pump skids with other plant systems (e.g., control systems, piping networks) to ensure smooth operation and performance.
   • Perform system simulations and evaluations to optimize performance, reliability, and energy efficiency.
   • Provide recommendations to enhance the overall performance of the pump skid systems and troubleshoot issues related to system design or integration.

4. Testing and Commissioning Support:

   • Lead testing and commissioning of pump skid systems to ensure proper system functionality, performance, and compliance with design specifications.
   • Troubleshoot any issues during the commissioning phase, ensuring timely resolution and system optimization.
   • Provide support to clients and the installation team during on-site commissioning to ensure smooth and efficient system startup.

5. Project Management and Coordination:

   • Manage the pump skid design process, coordinating with project managers to ensure timely delivery of design documents and components.
   • Oversee project schedules, budgets, and resource allocation to ensure pump skid systems are delivered within scope and budget.
   • Coordinate with other teams (e.g., procurement, fabrication, and installation) to ensure that all design requirements are met and that the pump skids are integrated smoothly into the overall project.

6. Collaboration with Cross-Functional Teams:

   • Work closely with mechanical engineers, electrical engineers, procurement teams, and installation teams to ensure that the pump skid systems are designed and implemented effectively.
   • Communicate project updates and technical challenges to senior management and other stakeholders.
   • Provide technical guidance and support to junior engineers and designers working on the same project.

7. Safety and Compliance:

   • Ensure all designs and installations comply with relevant safety standards, codes, and regulations (e.g., NEC, IEC, OSHA).
   • Conduct risk assessments and implement safety measures to prevent any potential hazards during the design, fabrication, and operation of pump skid systems.
   • Ensure compliance with quality control and industry standards throughout the design, fabrication, and commissioning processes.

8. Documentation and Reporting:

   • Prepare detailed reports on pump skid system performance, design changes, and testing results.
   • Maintain accurate documentation of all design, installation, and commissioning activities for future reference and audits.
   • Ensure that all modifications and updates to the design are properly documented and communicated to the relevant teams.

9. Continuous Improvement:

   • Stay up-to-date with new trends, technologies, and best practices in pump skid design, systems integration, and fluid dynamics.
   • Contribute to continuous improvement initiatives by identifying areas for improvement in pump skid system designs, testing procedures, or project workflows.
   • Implement new techniques or tools to streamline processes, reduce costs, and improve system performance.

Skills and Knowledge Required:

• Strong knowledge of pump skid systems, including pumps, valves, motors, piping, and instrumentation.
• Proficiency in CAD software (AutoCAD, SolidWorks, or similar) for creating system designs and technical drawings.
• In-depth understanding of fluid dynamics, mechanical systems, and control systems as they apply to pump skid systems.
• Experience with the integration of pump skid systems into larger industrial or commercial systems, including automation and control systems (e.g., PLC, SCADA).
• Strong project management skills, including experience managing schedules, budgets, and resources for pump skid projects.
• Excellent troubleshooting and problem-solving skills, particularly related to mechanical, electrical, or system integration issues.
• Familiarity with safety standards and industry codes (e.g., ASME, API, NEC, IEC) related to pump skid systems.
• Strong communication and interpersonal skills for working with cross-functional teams, clients, and stakeholders.

Field Instrumentation: Assist in maintaining and calibrating field devices for accurate process control.

Troubleshooting: Learn basic fault diagnosis and support the resolution of issues in instrumentation systems.

Safety Compliance: Follow safety protocols and participate in training programs to ensure workplace safety.

Skill Development: Gain technical knowledge and experience in oil and gas field operations.

Educational Qualifications:

• Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related field.
• Certifications in pump system design, fluid dynamics, or project management (e.g., PMP, Six Sigma, etc.) are beneficial.

Experience:

• 3-5 years of experience in designing, testing, and commissioning pump skid systems or related systems.
• Hands-on experience with CAD software for creating and modifying electrical and mechanical system designs.
• Experience with managing pump skid projects, from initial design to commissioning, and ensuring they meet technical, operational, and safety standards.

Tools and Technologies:

• Advanced proficiency in CAD tools such as AutoCAD, SolidWorks, or similar.
• Familiarity with fluid dynamics simulation tools or design tools for pump systems (e.g., MATLAB, AFT Fathom).
• Proficiency with project management tools (e.g., MS Project, Primavera) to track and manage project progress and resources.
• Knowledge of PLC, SCADA systems, and their integration with pump systems is a plus.

Other Requirements:

• Ability to manage multiple pump skid design projects and priorities effectively.
• Strong organizational skills, with the ability to work under pressure to meet deadlines.
• Ability to work both independently and in a team environment, collaborating with multidisciplinary teams.
• Willingness to travel to project sites for design reviews, commissioning support, and troubleshooting activities.