Job Title: Process Control Engineer
Job Summary:
The Fresher Process Control Engineer (Oil & Gas) is responsible for assisting in the design, implementation, and maintenance of process control systems in oil and gas operations. This role focuses on developing foundational knowledge of control systems, supporting senior engineers in troubleshooting, and ensuring operational efficiency under supervision.
Key Responsibilities:
Control System Implementation:
- Assist in the configuration and installation of Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Supervisory Control and Data Acquisition (SCADA) systems.
- Support the setup of process monitoring instruments, ensuring accurate integration with control systems.
Monitoring and Troubleshooting:
- Monitor process control system performance under supervision and report anomalies or deviations.
- Assist in troubleshooting control system issues and support senior engineers in resolving system faults.
Documentation and Reporting:
- Maintain records of system configurations, modifications, and testing activities.
- Assist in preparing technical reports and documentation for project handovers or compliance purposes.
Process Optimization:
- Support the collection and analysis of process data to identify opportunities for system optimization.
- Assist in implementing basic control strategies to improve efficiency and reliability.
Compliance and Safety:
- Adhere to organizational safety protocols and industry standards during all activities.
- Gain familiarity with oil and gas regulations and safety practices, including HAZOP studies and SIL requirements.
Team Collaboration:
- Work closely with senior engineers and cross-functional teams to support project objectives.
- Participate in team meetings to discuss project progress and challenges.
Skills and Knowledge Required:
- Basic understanding of control systems, including DCS, PLC, and SCADA.
- Familiarity with process control concepts such as PID tuning and loop control is advantageous.
- Knowledge of instrumentation and process equipment used in oil and gas operations.
- Strong analytical skills and eagerness to learn new technologies and practices.
Educational Qualifications:
- Bachelor’s degree in Instrumentation Engineering, Electrical Engineering, Control Engineering, or a related technical field.
- Training or coursework in process control systems or industrial automation is an advantage.
Key Focus Areas:
- Process Control in Drilling, Refining, and Extraction: Assisting in the monitoring and optimization of process control systems used in drilling, refining, and extraction operations to ensure efficiency and accuracy.
- SCADA Systems for Pipeline Management: Supporting the configuration, testing, and basic troubleshooting of process control systems integrated with SCADA for pipeline monitoring and control.
- Safety and Emergency Shutdown Systems: Learning about and assisting in the maintenance and calibration of systems used for safety and emergency shutdown procedures.
- Environmental and Regulatory Compliance: Assisting in ensuring that process control systems align with environmental and regulatory standards, including contributing to audits and ensuring documentation is up to date.
Experience:
- No prior experience required; internships or academic projects related to process control are beneficial.
Tools and Technologies:
- Exposure to control system tools like Siemens PCS 7, Rockwell Automation, or Honeywell Experion is a plus.
- Basic knowledge of simulation software such as MATLAB or LabVIEW is desirable.
Other Requirements:
- Effective communication and teamwork skills to collaborate with diverse teams.
- Strong attention to detail and adherence to safety and quality standards.
- Willingness to participate in training programs and gain hands-on experience in oil and gas process control.