Process Automation and Control Engineer

As a fresher Process Automation and Control Engineer, you will be trained to support the design, configuration, testing, commissioning, and troubleshooting of automation systems used in manufacturing processes and control environments. You will work under senior engineers on real-world projects involving PLCs, HMIs, SCADA, instrumentation, and control panels. The goal is to develop core skills in industrial automation, process control, and regulatory compliance in a structured and supportive environment.

Key Responsibilities:

• Assist in the design, assembly, and wiring of control panels and cabinets.

• Learn and support PLC/HMI/SCADA programming under guidance.

• Participate in FAT/SAT, on-site commissioning, and loop checking activities.

• Help with the calibration and testing of field instruments (temperature, pressure, flow, level).

• Read and interpret P&IDs, I/O lists, wiring diagrams, and control system layouts.

• Support documentation of engineering activities, including test reports, panel drawings, and change requests.

• Follow safety standards, good documentation practices (GDP), and relevant SOPs.

• Participate in training programs and on-the-job learning initiatives to build core automation skills.

Key Focus Areas:

1. Fundamentals of Industrial Automation

   • Basic understanding of:

     • PLC hardware and logic concepts

     • HMI/SCADA basics (visualization and alarms)

     • I/O wiring and instrumentation setup

2. Control Systems Exposure

   • Learn about:

     • Open/closed-loop control systems

     • Analog/digital signal processing

     • Motor control, sensors, actuators

3. Field Instrumentation

   • Introduction to:

     • Transmitter calibration (pressure, flow, temp)

     • Signal standards (4-20mA, 0-10V, pulse)

     • Control valve and actuator basics

4. Process Documentation

   • Support in:

     • Generating and updating loop diagrams, cable schedules, panel layouts

     • Maintaining commissioning records, FAT/SAT checklists

5. On-site Learning and Support

   • Participate in:

     • Site surveys and panel installation

     • Wiring checks, troubleshooting, testing

6. Safety and Compliance

   • Understand:

     • Basic EHS practices, LOTO procedures

     • GMP/21 CFR Part 11 basics for pharma clients (if applicable)

Qualifications:

• Education:

  • Diploma or B.E./B.Tech in Instrumentation, Electrical, Electronics, Mechatronics, or Automation Engineering

• Experience:

  • 0 to 1 year (internship or project exposure preferred)

• Technical Skills:

  • Familiarity with any of the following is a plus:

    • PLC brands like Siemens, Allen-Bradley, Mitsubishi

    • SCADA/HMI platforms like WinCC, Wonderware, FactoryTalk

    • Basic wiring tools, control panel knowledge

• Soft Skills:

  • Willingness to learn and travel for site work

  • Attention to detail and ability to follow SOPs

  • Basic documentation and communication skills