Job Title: Power Plant Automation Engineer

Job Summary:

The Senior Power Plant Automation Engineer is responsible for leading the design, implementation, optimization, and maintenance of automation systems in power generation facilities. This role involves managing large-scale projects, troubleshooting complex automation issues, and ensuring the reliability and efficiency of systems such as SCADA, Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Human-Machine Interfaces (HMI). The Senior Engineer provides technical expertise, mentors junior staff, and collaborates with cross-functional teams to drive innovation and operational excellence.

Key Responsibilities:

System Design and Implementation:

• Lead the design, programming, and integration of automation systems, including SCADA, DCS, PLCs, and HMIs.
• Oversee the commissioning and calibration of advanced automation systems to ensure compliance with operational requirements.
• Validate control logic, interlocks, and configurations to optimize system performance and integration.

System Maintenance and Optimization:

• Manage advanced diagnostics and root cause analysis for complex issues in automation systems.
• Develop and implement strategies for system optimization to enhance reliability and efficiency.
• Lead system upgrades, retrofits, and performance improvement initiatives for legacy automation platforms.

Troubleshooting and Problem Resolution:

• Conduct in-depth analysis to identify and resolve critical issues in automation and control systems.
• Collaborate with vendors and contractors to address and resolve technical challenges.
• Recommend and implement long-term solutions to prevent recurring system faults.

Compliance and Safety:

• Ensure all automation activities adhere to industry standards (e.g., IEC, ISA) and regulatory requirements.
• Conduct safety risk assessments and develop mitigation strategies for critical automation systems.
• Oversee the validation, testing, and maintenance of safety-critical systems, including emergency shutdown mechanisms.

Documentation and Reporting:

• Prepare comprehensive technical reports on system performance, diagnostics, and project outcomes for stakeholders.
• Maintain detailed records of system configurations, calibration data, and compliance documentation.
• Develop and refine standard operating procedures (SOPs) and training materials for automation systems.

Leadership and Collaboration:

• Mentor and provide technical leadership to junior and mid-level engineers, fostering skill development.
• Collaborate with operations, maintenance, and safety teams to align automation activities with organizational objectives.
• Act as the primary point of contact for stakeholders, including clients, vendors, and regulatory authorities, regarding automation systems.

Project Management:

• Lead large-scale projects involving the installation, retrofitting, or optimization of automation systems.
• Manage project schedules, budgets, and resource allocation, ensuring timely and cost-effective delivery.
• Identify and mitigate risks during project execution to ensure quality and compliance.

Innovation and Continuous Improvement:

• Evaluate and implement emerging technologies to enhance automation system performance and reliability.
• Lead initiatives to integrate advanced diagnostic tools, predictive maintenance practices, and optimization strategies.
• Stay updated on industry advancements and recommend innovative solutions to improve operations.

Key Focus Areas:

• Automation Systems: Oversee and optimize SCADA, DCS, PLC, and HMI systems to enhance power plant operations.
• Power Plant Processes: Lead automation efforts for turbines, generators, boilers, and auxiliary equipment.
• Safety and Emergency Systems: Ensure compliance, reliability, and readiness of safety-critical automation systems.
• System Integration: Drive seamless integration of automation systems with existing plant operations.

Skills and Knowledge Required:

• Extensive knowledge of automation systems, including SCADA, DCS, PLCs, and HMIs.
• Expertise in programming languages such as Ladder Logic, Function Block Diagram (FBD), and Structured Text.
• Advanced proficiency in industrial communication protocols like Modbus, Profibus, and Ethernet/IP.
• Strong diagnostic and analytical skills for troubleshooting and optimizing complex automation systems.
• Comprehensive understanding of safety regulations, risk management, and emergency procedures.

Educational Qualifications:

• Bachelor’s or Master’s degree in Electrical Engineering, Instrumentation Engineering, Automation Engineering, or a related technical field.
• Advanced certifications in SCADA, DCS, or PLC systems (e.g., Siemens, ABB, Honeywell) are highly desirable.

Experience:

• 7-10 years of experience in automation systems, with a proven track record in leading projects and optimizing operations in power generation facilities.
• Demonstrated expertise in troubleshooting and resolving advanced automation issues.

Tools and Technologies:

• Proficiency in advanced diagnostic tools such as oscilloscopes, vibration analyzers, and thermal cameras.
• Expertise in software platforms like Siemens TIA Portal, Honeywell Experion, ABB DCS, or Yokogawa CENTUM.
• Familiarity with data analytics tools for monitoring and improving automation system performance.

Other Requirements:

• Exceptional leadership and communication skills to manage teams and engage with stakeholders.
• Strong organizational and multitasking abilities to oversee multiple high-priority projects.
• Commitment to maintaining safety, quality, and compliance in all automation activities.
• Willingness to travel for project oversight, client meetings, and industry forums.