Job Title: Power Plant Automation Engineer
Job Summary:
The Junior Power Plant Automation Engineer is responsible for executing and supporting the configuration, testing, and maintenance of automation systems in power generation facilities. This role involves monitoring and troubleshooting systems such as SCADA, Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Human-Machine Interfaces (HMI) while contributing to system optimization and ensuring compliance with safety and industry standards.
Key Responsibilities:
System Configuration and Maintenance:
- Configure and program automation systems, including SCADA, DCS, and PLCs, to meet operational requirements.
- Perform routine maintenance and calibration of automation components to ensure optimal performance.
- Support the integration of automation systems with turbines, generators, boilers, and auxiliary equipment.
System Testing and Troubleshooting:
- Conduct functionality tests to validate the performance of automation systems.
- Diagnose and resolve basic automation issues, escalating complex problems to senior engineers.
- Monitor system performance and implement adjustments to maintain reliability and efficiency.
Safety and Compliance:
- Ensure all automation-related activities adhere to organizational safety protocols and industry regulations.
- Assist in validating and maintaining emergency shutdown systems to ensure operational readiness.
- Participate in safety assessments and contribute to hazard identification and mitigation strategies.
Documentation and Reporting:
- Maintain accurate records of system configurations, calibration settings, and maintenance activities.
- Prepare technical reports on automation system performance and identified issues for review by senior team members.
- Document and update standard operating procedures (SOPs) for automation systems.
Collaboration and Learning:
- Work closely with operations, maintenance, and safety teams to align automation tasks with project objectives.
- Assist in system upgrades and commissioning activities under the guidance of senior engineers.
- Participate in training sessions to deepen knowledge of automation technologies and power plant processes.
Key Focus Areas:
- Automation Systems: Program and configure SCADA, DCS, and PLC systems for efficient operation.
- Power Plant Processes: Support automation tasks related to turbines, generators, boilers, and auxiliary systems.
- Safety and Emergency Systems: Monitor and troubleshoot safety-critical automation systems.
- System Optimization: Contribute to the enhancement of automation system performance and reliability.
Skills and Knowledge Required:
- Proficient understanding of automation systems, including SCADA, DCS, PLCs, and HMIs.
- Basic programming skills in languages such as Ladder Logic, Function Block Diagram (FBD), or Structured Text.
- Familiarity with industrial communication protocols like Modbus, Profibus, and Ethernet/IP.
- Analytical and troubleshooting skills to identify and resolve system issues.
- Awareness of safety standards and best practices in power generation environments.
Educational Qualifications:
- Bachelor’s degree in Electrical Engineering, Instrumentation Engineering, Automation Engineering, or a related technical field.
- Certifications or training in SCADA, DCS, or PLC systems (e.g., Siemens, ABB, Rockwell) are highly desirable.
Experience:
- 1-2 years of experience in automation systems, preferably in power generation or industrial environments.
- Hands-on experience with programming, configuring, or maintaining automation systems is preferred.
Tools and Technologies:
- Proficiency with tools such as multimeters, loop calibrators, and signal generators.
- Familiarity with software platforms like Siemens TIA Portal, Honeywell Experion, ABB DCS, or Rockwell Studio 5000.
Other Requirements:
- Strong communication and teamwork skills to collaborate effectively with cross-functional teams.
- Ability to manage tasks independently while adhering to safety and quality standards.
- Commitment to learning advanced automation technologies and contributing to operational excellence.
- Willingness to travel to project sites and participate in on-site activities.