Job Title: Pipeline Control Systems Engineer
Job Summary:
The Junior Pipeline Control Systems Engineer is responsible for performing routine maintenance, troubleshooting, and optimization of control systems used in pipeline operations. This role involves monitoring SCADA systems, ensuring the reliability of control devices, and supporting system integration and upgrades. The engineer contributes to operational efficiency by handling basic tasks independently and collaborating with senior engineers for more complex challenges.
Key Responsibilities:
System Maintenance and Monitoring:
- Perform routine maintenance and calibration of control devices, including flow meters, pressure sensors, and actuators.
- Monitor SCADA systems to ensure real-time accuracy of pipeline parameters, including flow, pressure, and temperature.
- Diagnose and resolve minor system issues under minimal supervision.
Troubleshooting and Repairs:
- Identify and address basic faults in control systems using standard diagnostic tools.
- Assist senior engineers in diagnosing and resolving complex issues in SCADA systems and control devices.
- Document troubleshooting activities and maintain accurate logs for reference.
Safety and Emergency Systems:
- Test and validate the functionality of safety-critical systems, such as emergency shutdown and alarm mechanisms.
- Participate in risk assessments and implement corrective actions to address potential safety hazards.
- Follow safety protocols and ensure compliance with industry standards in all activities.
System Integration and Upgrades:
- Assist in the integration of new control devices with SCADA systems during system upgrades.
- Validate and test installed systems to ensure compliance with operational requirements and specifications.
- Support commissioning activities under the guidance of senior engineers.
Data Analysis and Reporting:
- Analyze pipeline operation data to identify trends and areas for system improvement.
- Prepare basic reports on system performance, maintenance activities, and troubleshooting findings.
- Contribute to the development of standard operating procedures (SOPs) for pipeline control systems.
Collaboration and Support:
- Work closely with field technicians, senior engineers, and operations teams to ensure seamless system operation.
- Provide technical support for ongoing projects and maintenance activities.
- Mentor and guide fresher-level engineers in basic system maintenance and troubleshooting.
Key Focus Areas:
- System Monitoring: Maintain and monitor control systems to ensure pipeline efficiency and reliability.
- Troubleshooting: Handle minor system issues independently and assist with complex troubleshooting.
- Safety Systems: Ensure proper functioning and maintenance of safety-critical systems.
- Data Reporting: Analyze and document operational data for performance improvement.
Skills and Knowledge Required:
- Strong understanding of SCADA systems and their role in pipeline operations.
- Proficiency in troubleshooting control devices, including sensors, actuators, and flow meters.
- Familiarity with communication protocols such as Modbus, Profibus, and HART.
- Basic knowledge of safety regulations and best practices in pipeline operations.
- Ability to interpret technical manuals, schematics, and process diagrams.
Educational Qualifications:
- Bachelor’s degree in Instrumentation Engineering, Electrical Engineering, Automation, or a related technical field.
- Certifications or training in SCADA systems or industrial automation are desirable.
Experience:
- 1-2 years of experience in pipeline control systems, SCADA monitoring, or related fields.
Tools and Technologies:
- Proficiency with tools such as multimeters, pressure calibrators, and signal generators.
- Experience with SCADA platforms like Siemens WinCC, ABB, or Honeywell Experion.
- Familiarity with Distributed Control Systems (DCS) and programmable logic controllers (PLCs).
Other Requirements:
- Strong communication and teamwork skills to collaborate with cross-functional teams.
- Ability to handle routine tasks independently while seeking guidance for complex challenges.
- Willingness to work in field environments and participate in on-site operations.
- Commitment to maintaining high safety, quality, and compliance standards.