Packaging and Labeling Automation Engineer

The Mid-Level Packaging and Labeling Automation Engineer will play a key role in the installation, commissioning, troubleshooting, and continuous improvement of automated packaging lines and labeling systems. The role requires hands-on experience in machine automation, strong troubleshooting capabilities, and a sound understanding of GMP and serialization requirements. This position supports multiple projects, coordinates with cross-functional teams, and contributes to the optimization of high-speed packaging systems.

Key Responsibilities:

• Lead and execute installation, setup, and commissioning of packaging and labeling machines across primary and secondary packaging lines.

• Diagnose and resolve mechanical, electrical, and PLC control-related issues in real-time.

• Manage line changeovers, machine optimization, sensor calibration, and integration with vision or track & trace systems.

• Maintain and improve machine uptime, OEE (Overall Equipment Effectiveness), and ensure compliance with safety and quality standards.

• Configure and monitor label printers, serial number printing devices, and vision-based inspection systems.

• Collaborate with validation and QA teams during equipment qualification (IQ/OQ/PQ) and regulatory audits.

• Assist in design reviews, FAT/SAT testing, and troubleshooting during project transitions.

• Document all activities through change controls, deviation logs, and preventive maintenance records.

Key Focus Areas:

1. Advanced Packaging Line Automation

   • Equipment experience with:

     • Blister, bottle, pouch, strip, vial, and carton packing machines

     • High-speed labelers, shrink sleeve applicators, tamper-evident systems

     • Case packers and palletizers

2. Control Systems & Automation Integration

   • Intermediate proficiency with:

     • PLC programming/troubleshooting (Siemens, Allen-Bradley, Omron)

     • HMI/SCADA interfaces

     • Servo systems, VFDs, and sensor arrays

3. Labeling, Serialization & Vision Inspection

   • Experience with:

     • Track & Trace systems (Level 1 & 2 – printer & vision integration)

     • OCR/OCV, barcode/QR code readers, and rejection systems

     • Print & apply machines, Domino/Wolke coders

4. Regulatory & Compliance Alignment

   • Ensure systems comply with:

     • GMP, 21 CFR Part 11, data integrity

     • Audit readiness (QA validation, SOPs, calibration, documentation)

5. Maintenance, Reliability & Documentation

   • Perform:

     • Breakdown analysis and CAPA implementation

     • Preventive maintenance and root cause diagnostics

     • Machine logs, change part documentation, and safety audits

6. Project Execution & Cross-functional Collaboration

   • Participate in:

     • FAT/SAT, equipment qualification

     • Project coordination between OEMs, QA, validation, and operations

     • Training junior engineers and operators

Qualifications & Requirements:

• Education:

  • B.E. / B.Tech / Diploma in Mechatronics, Instrumentation, Electrical, Mechanical, or Automation Engineering

• Experience:

  • 3–6 years of hands-on experience in automated packaging lines, ideally in regulated sectors (pharma, FMCG, nutraceuticals, or food)

• Technical Skills:

  • Solid understanding of electro-mechanical systems, automation logic, and vision inspection

  • Ability to interpret electrical diagrams, machine layouts, and SOPs

• Soft Skills:

  • Strong troubleshooting and analytical skills

  • Good documentation practices and communication with cross-functional teams

  • Proactive, process-driven, and safety-conscious