Packaging and Labeling Automation Engineer

The Junior Packaging and Labeling Automation Engineer will support installation, commissioning, operation, and basic maintenance of automated packaging and labeling systems. The role requires foundational knowledge of PLC-controlled machines, label verification systems, and machine safety protocols, especially in GMP-compliant environments. This position offers hands-on exposure to modern industrial packaging technology with opportunities to grow into mid-senior technical roles.

Key Responsibilities:

• Assist in installation, configuration, and commissioning of packaging and labeling equipment (e.g., blister packers, bottle lines, labelers).

• Perform basic troubleshooting of mechanical, electrical, and control components.

• Support routine operations including changeover setups, vision system calibrations, and print data verification.

• Monitor machine performance and raise flags for faults, material jams, or sensor failures.

• Maintain machine logs, calibration checklists, and preventive maintenance records.

• Ensure equipment operation is aligned with regulatory requirements (GMP, GDP).

• Interface with QA/production teams during batch changeovers, inspections, or deviation reporting.

• Adhere to safety protocols, machine guarding standards, and cleanroom discipline.

Key Focus Areas:

1. Packaging & Labeling System Operation

   • Hands-on exposure to:

     • Primary/secondary packaging machines (blister, bottle, strip, pouch, carton)

     • Labeling units, print-and-apply systems, inkjet/TTO printers

     • Serialization & aggregation systems (Track & Trace)

2. Automation & Control Basics

   • Familiarity with:

     • Basic PLC logic (Siemens, Allen-Bradley, Delta)

     • Sensors (photoelectric, proximity, ultrasonic), actuators, and HMIs

     • Electrical panels and I/O testing

3. Vision & Print Inspection Systems

   • Operate and calibrate:

     • OCR/OCV vision systems

     • Barcode/QR readers and reject mechanisms

     • Thermal inkjet or laser coders

4. Compliance & Documentation

   • Understand:

     • 21 CFR Part 11 basics

     • Line clearance, batch coding, print verification, label reconciliation

     • Deviation, breakdown, and maintenance logging procedures

5. Maintenance & Support

   • Perform:

     • Minor adjustments, preventive maintenance checks, lubrication, and tightening tasks

     • Support for line reconfiguration during product or pack size changes

6. Team Collaboration & Learning

   • Coordinate with:

     • Maintenance, QA, and production teams

     • OEM service teams during escalated troubleshooting

     • Participate in training sessions and SOP reviews

Qualifications & Requirements:

• Education:

  • Diploma / B.E. / B.Tech in Mechatronics, Instrumentation, Electrical, Electronics, or Mechanical Engineering

• Experience:

  • 1 to 3 years of hands-on experience in packaging machinery operation or maintenance

  • Experience in regulated industries (pharma, FMCG, food) is a strong plus

• Technical Skills:

  • Good understanding of machine functions, sensor settings, and control logic basics

  • Able to read machine drawings, wiring layouts, or P&ID schematics

• Soft Skills:

  • Strong observational and documentation skills

  • Team-oriented, willing to work on rotating shifts or extended hours as required

  • Detail-focused, especially for label accuracy and compliance