Job Title: Packaging Machinery Engineer

Job Summary:

We are seeking an experienced Senior Packaging Machinery Engineer to lead the design, maintenance, and optimization of packaging machinery systems within our manufacturing operations. In this senior-level role, you will be responsible for overseeing the performance, troubleshooting, and continuous improvement of packaging equipment. You will also provide technical leadership to junior engineers and technicians, manage complex projects, and ensure that all machinery meets safety, efficiency, and regulatory standards. This position requires strong expertise in mechanical, electrical, and automation systems and a deep understanding of packaging processes and machinery.

Key Responsibilities:

1. Lead Design and Development of Packaging Machinery:

   • Lead the design, specification, and development of packaging machinery, including automated systems for bottling, labeling, sealing, and packaging.
   • Collaborate with cross-functional teams (engineering, production, R&D) to create innovative solutions that optimize packaging efficiency and quality.
   • Utilize CAD and other design tools to develop 3D models and technical specifications for new machinery or upgrades to existing systems.

2. Troubleshooting and Optimization:

   • Lead troubleshooting efforts for complex machinery issues, utilizing diagnostic tools and advanced techniques to ensure rapid resolution of problems.
   • Continuously analyze the performance of packaging machinery and implement improvements to enhance operational efficiency, reduce downtime, and extend equipment lifespan.
   • Oversee the identification and implementation of system upgrades to improve speed, quality, and cost-effectiveness.

3. Maintenance Program Development and Oversight:

   • Develop and implement a robust preventive maintenance (PM) program for all packaging machinery to minimize unplanned downtime and ensure maximum system availability.
   • Work with maintenance teams to establish detailed maintenance schedules, ensuring timely service and repairs of critical machinery.
   • Ensure that maintenance records are accurately documented and review them regularly to identify trends or recurring issues.

4. Project Management and Coordination:

   • Manage packaging machinery projects from concept through to installation and commissioning, ensuring projects are delivered on time, within budget, and according to specifications.
   • Coordinate with various departments, including operations, quality control, and safety, to ensure that new machinery or system improvements align with production goals and quality standards.
   • Provide oversight and direction to ensure projects meet production targets, safety guidelines, and regulatory requirements.

5. Leadership and Mentorship:

   • Provide technical guidance and mentorship to junior engineers and technicians, helping them develop their skills and troubleshoot complex machinery issues.
   • Conduct training sessions on new technologies, best practices, and equipment operation for maintenance and production teams.
   • Foster a collaborative work environment that encourages continuous learning and problem-solving.

6. Safety, Compliance, and Regulatory Standards:

   • Ensure that all machinery operates in compliance with local, state, and federal safety regulations, as well as industry standards (such as GMP, FDA regulations, and ISO).
   • Develop and enforce safety protocols and procedures for the safe operation and maintenance of packaging machinery.
   • Conduct regular audits of packaging equipment and systems to ensure they meet all regulatory requirements and internal safety policies.

7. Documentation and Reporting:

   • Prepare detailed reports on equipment performance, maintenance activities, and ongoing projects for senior management.
   • Maintain accurate records of design changes, machine upgrades, repair logs, and downtime incidents to track machinery efficiency and reliability.
   • Ensure that all technical documentation, including manuals, drawings, and maintenance procedures, is up-to-date and accessible for future use.

8. Continuous Improvement and Innovation:

   • Lead continuous improvement initiatives to enhance machinery performance and reduce costs while maintaining high product quality.
   • Stay abreast of industry trends, emerging technologies, and new packaging solutions, implementing innovative practices and equipment upgrades as appropriate.
   • Introduce and drive new technologies that improve productivity, reduce waste, and ensure sustainability in the packaging process.

Key Focus Areas:

1. Packaging Machinery Design and Optimization:

   • Lead design projects and improvements for packaging machinery, ensuring they meet production and operational goals.

2. Maintenance and Troubleshooting Leadership:

   • Provide expert troubleshooting and technical leadership to resolve complex equipment failures and optimize machinery performance.

3. Team Leadership and Development:

   • Mentor junior engineers and technicians, fostering a culture of continuous learning and skill development within the maintenance team.

4. Project Management and Implementation:

   • Oversee projects related to the design, installation, and optimization of packaging systems, ensuring successful implementation and alignment with business objectives.

5. Safety and Compliance Management:

   • Ensure that all machinery operates safely and complies with industry regulations and company policies.

Qualifications and Skills:

1. Educational Requirements:

   • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field.
   • Master’s degree in Engineering or a related field is a plus.

2. Experience:

   • 5+ years of hands-on experience in packaging machinery engineering, with at least 2 years in a senior or leadership role.
   • Strong experience in the design, operation, and troubleshooting of packaging machinery, including conveyors, filling systems, labeling machines, and automated packaging systems.
   • Experience in project management, including planning, budgeting, and coordinating resources across departments.

3. Skills:

   • In-depth knowledge of mechanical, electrical, and automation systems used in packaging machinery.
   • Strong problem-solving and diagnostic skills with the ability to address complex equipment issues.
   • Proficiency in CAD software (AutoCAD, SolidWorks) for machinery design and layout planning.
   • Excellent communication skills and the ability to work collaboratively with cross-functional teams.
   • Strong leadership and mentorship abilities, with a focus on team development and continuous improvement.

4. Certifications (Preferred):

   • Certified Packaging Professional (CPP) or other relevant certifications.
   • PLC programming and automation certifications are a plus.
   • Safety certifications, such as OSHA or equivalent.