Job Title: PLC Programmer (Manufacturing)
Job Summary:
The Junior PLC Programmer will assist in programming, troubleshooting, and optimizing Programmable Logic Controllers (PLCs) in manufacturing systems. This role involves supporting senior engineers in developing control logic, integrating PLC systems with automation equipment, and ensuring smooth production operations. The Junior PLC Programmer will work closely with cross-functional teams to address system issues, support maintenance activities, and continuously improve the performance of PLC-controlled systems in manufacturing environments.
Key Responsibilities:
PLC Programming and Configuration:
- Assist in programming PLCs for automation systems in manufacturing processes, including conveyors, robots, and industrial equipment.
- Develop basic control logic for machines and production lines under the guidance of senior engineers.
- Support the modification and optimization of PLC programs to ensure they meet production requirements and improve system performance.
System Integration and Testing:
- Assist in the integration of PLC systems with SCADA, HMI (Human-Machine Interface), and MES (Manufacturing Execution Systems) for seamless communication and monitoring.
- Participate in system testing and validation to ensure proper functionality and performance of PLC programs.
- Support the setup of new PLC-controlled equipment and ensure successful system configuration.
Troubleshooting and Maintenance:
- Diagnose and troubleshoot minor issues with PLC systems, minimizing production downtime and ensuring efficient system operations.
- Assist in routine maintenance of PLC-controlled systems to prevent failures and optimize system performance.
- Work with senior engineers to resolve more complex system issues and improve system reliability.
Documentation and Reporting:
- Assist in maintaining clear and accurate documentation for PLC programs, system configurations, wiring diagrams, and troubleshooting logs.
- Record changes to PLC programs, configurations, and equipment, ensuring traceability for audits and compliance.
- Provide reports on system performance, issues encountered, and actions taken for future reference.
Collaboration and Communication:
- Collaborate with production, maintenance, and quality assurance teams to ensure PLC-controlled systems run smoothly.
- Provide support to operators and maintenance teams on basic PLC-related issues and ensure timely resolution of problems.
- Participate in team meetings to discuss ongoing projects, progress, and challenges in PLC programming.
Learning and Development:
- Develop skills in PLC programming languages (e.g., Ladder Logic, Structured Text, Function Block Diagram) and industrial control systems.
- Stay updated on the latest developments in PLC hardware and software, as well as advancements in industrial automation technologies.
- Participate in training sessions, workshops, and on-the-job learning opportunities to enhance technical knowledge and programming expertise.
Key Focus Areas:
- PLC Programming and Optimization: Assist in programming, testing, and optimizing PLC-controlled systems to enhance manufacturing efficiency.
- System Integration and Support: Work on integrating PLCs with other automation technologies and provide support for seamless operation.
- Troubleshooting and Maintenance: Help troubleshoot PLC systems and provide maintenance support to ensure system uptime and reliability.
- Learning and Skill Development: Continuously learn and develop expertise in PLC programming and automation systems.
Skills and Knowledge Required:
- Basic understanding of PLCs, control systems, and industrial automation concepts.
- Familiarity with PLC programming languages (e.g., Ladder Logic, Structured Text, Function Block) and control logic.
- Basic knowledge of automated manufacturing processes and equipment such as robots, conveyors, and industrial machinery.
- Strong problem-solving skills, with the ability to troubleshoot PLC-related issues and implement solutions.
- Good communication skills and the ability to collaborate with cross-functional teams.
- Eagerness to learn and develop hands-on skills in PLC programming and industrial automation.
Educational Qualifications:
- Bachelor’s degree in Electrical Engineering, Automation Engineering, Mechatronics, Industrial Engineering, or a related technical field.
- Basic certifications or coursework in PLC programming, industrial automation, or control systems is a plus.
Experience:
- 1-2 years of experience in PLC programming, industrial automation, or related fields. Relevant academic projects, internships, or hands-on training in PLC systems will be considered an asset.
- Exposure to manufacturing environments and PLC-controlled systems is advantageous but not required.
Tools and Technologies:
- Exposure to PLC programming software (e.g., Siemens TIA Portal, Rockwell Studio 5000, Mitsubishi GX Works).
- Familiarity with industrial automation equipment such as robots, conveyors, sensors, and actuators.
- Basic knowledge of troubleshooting tools (e.g., multimeters, oscilloscopes) used for diagnostics of PLC systems.
Other Requirements:
- Strong attention to detail and the ability to follow instructions precisely.
- A proactive attitude toward learning and improving technical skills.
- Ability to work effectively in a team-oriented environment and adapt to new tasks and challenges.
- Commitment to maintaining safety, quality, and performance standards in all activities.