Job Title: Millwright Technician
Job Summary:
We are seeking a highly skilled Millwright Technician – Mid-Level to join our maintenance team. In this role, you will be responsible for the installation, maintenance, troubleshooting, and repair of complex mechanical systems and machinery in industrial settings. With a strong foundation of mechanical knowledge and hands-on experience, you will work independently on projects, assist junior technicians, and ensure the optimal functioning of equipment. As a mid-level millwright, you will play a vital role in keeping the mechanical systems running efficiently and safely while mentoring junior team members and collaborating with senior engineers and maintenance staff.
Key Responsibilities:
Machine Installation and Assembly:
- Lead the installation, assembly, and alignment of mechanical equipment, such as turbines, pumps, motors, conveyors, and compressors.
- Ensure machinery and equipment are properly assembled, calibrated, and aligned according to technical specifications, blueprints, and engineering drawings.
- Coordinate with project teams to ensure that installations are completed on schedule and within safety and quality standards.
Maintenance and Repairs:
- Perform preventive and corrective maintenance on mechanical systems, including machinery overhauls, gear replacements, and parts repairs.
- Troubleshoot complex mechanical problems, determine root causes, and perform repairs on machinery such as engines, pumps, valves, and related equipment.
- Utilize tools, diagnostic equipment, and schematics to conduct inspections, identify faults, and implement necessary repairs to reduce downtime and improve system reliability.
Quality Control and Compliance:
- Ensure that all mechanical systems are functioning according to established performance standards, ensuring they meet company and industry-specific regulatory requirements.
- Maintain detailed documentation of maintenance, inspections, and repairs performed on mechanical systems.
- Conduct quality checks during installation and repairs, ensuring that all systems meet or exceed safety and operational standards.
Troubleshooting and Diagnostics:
- Perform diagnostic analysis on mechanical systems to identify faults, worn-out components, or operational inefficiencies.
- Work with engineers and senior millwrights to devise solutions to complex mechanical issues, making necessary adjustments and replacements.
- Use advanced troubleshooting techniques to fix machinery failures promptly, minimizing operational interruptions.
Team Collaboration and Mentorship:
- Work closely with other maintenance technicians, engineers, and operations teams to ensure the successful completion of projects.
- Mentor and guide junior millwrights, offering technical advice, training, and hands-on guidance to improve their skills and knowledge.
- Assist in training new team members and supporting their development to enhance the team’s overall productivity and performance.
Safety and Risk Management:
- Maintain a high standard of safety in all activities, adhering to safety protocols and regulations to prevent accidents and injuries.
- Participate in safety audits and risk assessments, proactively identifying hazards and implementing corrective actions.
- Ensure that personal protective equipment (PPE) is always used and that all safety procedures are followed during mechanical work.
Documentation and Reporting:
- Document all activities, including inspections, maintenance, repairs, and part replacements, to maintain an accurate service history of equipment.
- Provide regular reports to supervisors and management on the condition of mechanical systems, any challenges encountered, and the actions taken.
- Maintain an inventory of parts, tools, and equipment, ensuring that necessary materials are available for scheduled and emergency maintenance.
Continuous Improvement and Innovation:
- Stay updated with new tools, technologies, and best practices in millwright work to improve efficiency and reduce maintenance costs.
- Participate in continuous improvement initiatives, suggesting process enhancements and operational improvements to enhance system reliability.
Key Focus Areas:
Advanced Mechanical Troubleshooting and Repairs:
- Independently diagnose and repair complex mechanical systems, ensuring the efficient and safe operation of machinery.
Installation, Assembly, and Maintenance:
- Lead the installation and assembly of new mechanical systems while ensuring ongoing maintenance and repair of existing equipment.
Safety and Compliance:
- Maintain a focus on workplace safety, adhering to safety standards and implementing corrective actions to ensure a safe working environment.
Mentorship and Team Collaboration:
- Collaborate with and mentor junior millwrights, helping them develop technical skills and improve team performance.
Operational Efficiency and Continuous Improvement:
- Contribute to the optimization of mechanical systems, improving reliability and reducing downtime through preventative maintenance and troubleshooting.
Qualifications and Skills:
Educational Requirements:
- High school diploma or equivalent; a technical diploma or certification in mechanical systems, industrial maintenance, or a related field is preferred.
- Additional certifications in millwright work, welding, or safety are advantageous.
Experience:
- 3+ years of hands-on experience in millwright work, with a focus on machinery installation, repair, and maintenance in industrial settings.
- Proven track record in troubleshooting, diagnosing, and repairing mechanical equipment, such as pumps, motors, compressors, turbines, and conveyors.
Skills:
- Strong knowledge of mechanical systems and the ability to read and interpret technical drawings, schematics, and manuals.
- Proficiency in using mechanical tools, diagnostic equipment, and machinery.
- Strong problem-solving skills and the ability to address complex mechanical issues with effective solutions.
- Excellent communication skills and the ability to work effectively in a team environment.
- Ability to mentor and train junior technicians, fostering skill development and teamwork.
Certifications (Preferred):
- OSHA or other safety certifications.
- Millwright certification or equivalent.
- Welding and/or pipefitting certification is a plus.