Job Title: Materials Engineer
Job Summary:
We are seeking a Mid-Level Materials Engineer (Aerospace) to join our team and take an active role in the selection, testing, and analysis of materials used in aerospace systems and components. In this role, you will collaborate with design and manufacturing teams to ensure that materials used in aerospace applications meet the required performance, safety, and regulatory standards. You will apply your knowledge of materials science to solve complex engineering challenges and help develop innovative solutions for lightweight, high-strength, and durable materials in the aerospace industry. This position offers opportunities to manage projects, mentor junior engineers, and contribute to the development of cutting-edge aerospace technologies.
Key Responsibilities:
Materials Selection and Design Integration:
- Lead the selection and optimization of materials for aerospace components, considering factors such as mechanical properties, thermal performance, weight, and environmental resistance.
- Work with design engineers to integrate materials into the overall design process, ensuring that the chosen materials meet design requirements and performance goals.
- Evaluate new materials and technologies for their potential use in aerospace applications, including advanced composites, high-performance alloys, and ceramics.
Material Testing and Analysis:
- Plan and oversee materials testing to evaluate their mechanical, thermal, and chemical properties under various conditions.
- Perform in-depth analysis of test data to assess material performance, and assist in interpreting results to make recommendations for material selection or design adjustments.
- Assist in the development of new testing methodologies to improve material performance evaluation and streamline testing processes.
Project Management and Collaboration:
- Lead and manage materials-related projects from concept to completion, including defining project goals, timelines, and deliverables.
- Collaborate with multidisciplinary teams, including design, manufacturing, and quality assurance teams, to ensure that material requirements are met throughout the product development process.
- Act as a point of contact for material-related issues, troubleshooting problems and providing solutions as necessary during design and manufacturing phases.
Quality Assurance and Regulatory Compliance:
- Ensure that all materials used in aerospace systems meet industry standards and regulatory requirements (e.g., FAA, ISO, ASTM).
- Conduct regular audits of materials testing procedures and ensure compliance with safety standards and best practices.
- Review and approve technical documentation related to materials, including compliance certificates, material specifications, and test reports.
Documentation and Reporting:
- Maintain comprehensive records of materials selection, testing, analysis, and project outcomes.
- Prepare detailed technical reports, including findings, recommendations, and compliance documentation, for internal teams, clients, and regulatory bodies.
- Assist in preparing presentations and reports for senior management to provide updates on materials research, testing, and certification progress.
Mentorship and Leadership:
- Mentor junior materials engineers, providing guidance on technical challenges, professional development, and best practices in materials science.
- Lead design and materials reviews, offering expertise and feedback on material selection and performance in relation to aerospace components and systems.
- Foster a culture of innovation, continuous improvement, and collaboration within the materials engineering team.
Research and Development:
- Contribute to the ongoing research and development of new materials and manufacturing processes aimed at improving aerospace systems.
- Stay current on advancements in materials science, emerging technologies, and industry trends to ensure the use of cutting-edge materials in aerospace applications.
Key Focus Areas:
Aerodynamics:
- Assist in optimizing aerodynamic systems for aircraft or spacecraft performance using modeling software.
Propulsion Systems:
- Contribute to the development and testing of propulsion systems, focusing on efficiency and reliability.
Structural Engineering:
- Design and test structural components to ensure strength, durability, and safety.
Systems Integration:
- Support integration of mechanical, electrical, and avionics systems to ensure seamless operation.
Stress and Fatigue Analysis:
- Perform analysis on components to ensure they can withstand operational stresses and fatigue.
Quality Assurance & Control:
- Ensure adherence to industry standards through inspections, testing protocols, and quality control procedures.
Qualifications and Skills:
Educational Requirements:
- Bachelor’s degree in Materials Science, Aerospace Engineering, Mechanical Engineering, or a related field.
- 3-5 years of experience in materials engineering, preferably in the aerospace or manufacturing industry.
Technical Skills:
- Strong knowledge of materials science, including properties of metals, composites, polymers, and ceramics.
- Experience with materials testing, including tensile, fatigue, and impact testing, and the ability to analyze and interpret test results.
- Proficiency with materials selection tools and techniques, including databases and software used for material property analysis.
- Experience with CAD software (e.g., AutoCAD, CATIA, SolidWorks) and materials analysis tools (e.g., MATLAB, LabVIEW).
- Familiarity with industry standards and regulations (e.g., FAA, ISO, ASTM).
Soft Skills:
- Strong problem-solving abilities with the ability to find innovative solutions to complex materials engineering challenges.
- Excellent communication skills, both verbal and written, to effectively present findings, communicate with cross-functional teams, and document materials-related reports.
- Ability to manage multiple projects and deadlines while maintaining attention to detail and ensuring quality results.
- Strong organizational skills and the ability to document and track progress on materials-related projects.
Certifications (Preferred):
- Professional Engineer (PE) certification is advantageous but not required.
- Certifications related to materials testing, quality assurance, or aerospace standards are a plus.