The Senior Manufacturing Quality Engineer – Fabrication is responsible for leading quality assurance efforts across fabrication operations including welding, machining, stamping, and assembly. This role focuses on strategic quality planning, root cause analysis, supplier and customer interface, and cross-functional collaboration to ensure product conformance, reduce defects, and improve overall manufacturing quality. The senior engineer also mentors junior staff and helps drive continuous improvement and regulatory compliance throughout the fabrication lifecycle.
Lead the development and deployment of quality control strategies and plans for fabricated components and assemblies.
Drive root cause investigations and implement effective corrective/preventive actions (CAPA) using structured problem-solving tools (8D, 5 Whys, Fishbone).
Manage key quality deliverables including PPAPs, FMEAs, Control Plans, Process Flows, and MSA studies.
Interface directly with customers and suppliers to resolve complex quality issues and ensure satisfaction.
Monitor and improve key quality metrics (e.g., scrap rates, rework, internal defects, customer returns).
Conduct and lead internal and external audits (ISO 9001, IATF 16949, customer-specific audits).
Serve as a technical expert in welding standards (AWS, ISO 3834), machining tolerances, and sheet metal fabrication quality.
Mentor and train quality engineers and inspectors on quality tools, systems, and best practices.
Collaborate with Design, Manufacturing, and Supplier Quality teams on product launches and engineering changes.
Advanced Quality Planning:
Oversee quality planning for new fabrication programs, ensuring alignment with APQP requirements.
Welding and Fabrication Standards:
Ensure conformance to welding, machining, and sheet metal standards; guide NDT and destructive testing protocols as needed.
Quality Systems Leadership:
Lead quality system development and continuous improvement aligned with ISO/IATF and customer expectations.
Customer & Supplier Engagement:
Act as the primary quality contact for complex customer issues and major supplier quality concerns.
Data-Driven Improvement:
Use statistical tools (SPC, DOE, Minitab) to analyze variation, improve processes, and reduce quality-related costs.
Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering, or a related discipline.
7+ years of experience in a quality engineering role, with a focus on metal fabrication, machining, and welding.
Deep knowledge of APQP, PPAP, FMEA, Control Plans, MSA, and SPC.
Hands-on experience with ISO 9001, IATF 16949, and customer-specific requirements.
Certified Six Sigma Green Belt or Black Belt preferred.
Certified Quality Engineer (CQE) or Certified Welding Inspector (CWI) is a strong plus.
Proficient in quality data tools and software (Minitab, Q-DAS, ERP/QMS systems).
Strong leadership, analytical, and communication skills.