Job Title: Manufacturing Instrumentation Engineer
Job Summary:
The Manufacturing Instrumentation Engineer (Fresher) will play a critical role in assisting with the design, installation, calibration, and maintenance of instrumentation systems used in automated manufacturing environments. This includes working with systems such as robots, conveyors, and PLC/SCADA-controlled industrial equipment. The engineer will support quality control efforts, monitor system performance, and help ensure that automation systems function optimally to meet production requirements. This role provides a valuable learning opportunity for recent graduates to gain hands-on experience in automation and industrial instrumentation.
Key Responsibilities:
Automation Systems and Instrumentation Support:
- Assist in the setup, installation, and calibration of automated manufacturing systems including robots, conveyors, and other industrial machinery.
- Support the integration of instrumentation systems with automated manufacturing processes to ensure smooth operation.
- Help in monitoring and troubleshooting instrumentation used to control and automate manufacturing systems.
SCADA and PLC Programming Assistance:
- Develop a foundational understanding of SCADA and PLC programming for industrial automation equipment.
- Assist senior engineers in programming and configuring PLCs and SCADA systems used for automation and control.
- Support basic troubleshooting tasks for PLC and SCADA systems to ensure the smooth operation of manufacturing processes.
- Participate in testing control programs and verifying their alignment with production requirements.
Quality Control and Monitoring:
- Assist in monitoring automated systems for compliance with quality standards and production goals.
- Support the collection and analysis of data from instrumentation and control systems to identify potential improvements.
- Report any anomalies or deviations from quality standards and participate in troubleshooting to ensure compliance with regulatory and internal quality requirements.
- Help in the calibration and validation of sensors and other instrumentation used to monitor quality metrics.
Maintenance and Troubleshooting:
- Perform routine inspections of instrumentation and automation systems to ensure they are operating efficiently.
- Assist in diagnosing and resolving minor technical issues related to instrumentation and automated systems.
- Document maintenance activities and report any persistent or complex issues to senior engineers.
Collaboration and Communication:
- Collaborate with cross-functional teams, including production, quality assurance, and maintenance, to optimize manufacturing systems.
- Provide basic technical support to operators and maintenance staff regarding instrumentation and automated systems.
- Participate in team meetings to discuss progress, challenges, and opportunities for improvement.
Learning and Development:
- Develop hands-on skills in instrumentation, SCADA, PLC programming, and other industrial automation technologies.
- Participate in training programs to further enhance technical knowledge and skills in automation, quality monitoring, and instrumentation.
- Stay updated on emerging trends and best practices in manufacturing automation and instrumentation.
Key Focus Areas:
- Automation Systems: Assist in the integration and maintenance of automated manufacturing systems such as robots and conveyors.
- SCADA and PLC Programming: Gain experience in the basic programming and configuration of PLC and SCADA systems.
- Quality Monitoring: Support quality control efforts by using instrumentation and automation systems to monitor manufacturing quality.
- Learning and Development: Build foundational expertise in instrumentation and industrial automation systems through practical experience and training.
Skills and Knowledge Required:
- Basic understanding of instrumentation systems used in manufacturing, such as sensors, actuators, and control loops.
- Familiarity with automation systems (e.g., robots, conveyors, industrial machinery) and their role in manufacturing environments.
- Basic knowledge of SCADA and PLC systems and an eagerness to learn programming and system configuration.
- Awareness of quality control principles and how instrumentation and automation contribute to meeting production standards.
- Strong problem-solving skills and attention to detail when identifying and addressing technical issues.
- Effective communication and teamwork skills to collaborate with technical and operational teams.
Educational Qualifications:
- Bachelor’s degree in Instrumentation Engineering, Automation Engineering, Electrical Engineering, Mechatronics, or a related technical field.
- Basic coursework or certifications in PLC programming, SCADA systems, or industrial automation is a plus.
Experience:
- No prior full-time experience is required, though internships or academic projects related to automation, instrumentation, or manufacturing will be considered an asset.
- Exposure to industrial automation or control systems through academic projects, coursework, or internships is beneficial.
Tools and Technologies:
- Familiarity with SCADA systems and PLC programming software (e.g., Siemens, Rockwell, Mitsubishi) is advantageous.
- Basic understanding of diagnostic tools for troubleshooting instrumentation and automated systems.
- Exposure to industrial automation equipment and instrumentation tools.
Other Requirements:
- Eagerness to learn and grow in the field of industrial instrumentation and automation.
- Ability to follow instructions and work under the supervision of senior engineers.
- Commitment to safety, quality standards, and continuous improvement in all engineering activities.