The Manager – Robotic Welding Systems is responsible for leading the planning, deployment, and continuous improvement of robotic welding systems used in production. This role oversees automation strategies, system design, equipment integration, programming, and team development to ensure high-quality, high-throughput welding processes. The role serves as a technical expert and people leader, driving innovation and reliability in robotic welding across assembly lines.
Lead the engineering, programming, and integration of robotic welding systems across multiple manufacturing lines.
Manage day-to-day operations of the robotic welding team, including engineers, programmers, and maintenance technicians.
Oversee the specification, procurement, installation, and commissioning of new robotic welding cells and automation equipment.
Collaborate with product design, manufacturing, and quality teams to ensure optimal weld joint design and system compatibility.
Ensure welding processes meet structural integrity, quality, and productivity targets.
Drive troubleshooting and resolution of welding defects, system downtime, and robot programming issues.
Develop and maintain robotic welding standards, SOPs, and quality documentation.
Support continuous improvement efforts through weld optimization, cycle time reduction, and automation upgrades.
Stay updated on advancements in robotic welding, vision systems, sensors, and Industry 4.0 technologies.
Provide technical training and mentorship to engineers, weld technicians, and operators.
System Integration & Optimization:
Oversee end-to-end lifecycle of robotic welding systems, from concept to commissioning and ongoing optimization.
Ensure robotic cells are designed for flexibility, speed, and ease of maintenance.
Process Engineering:
Define and control welding parameters (e.g., voltage, current, travel speed, shielding gas) and their impact on weld quality.
Validate new processes using weld samples, cross-section analysis, and non-destructive testing (NDT).
Robotic Programming & Automation Control:
Lead offline/online robot programming using platforms such as Fanuc, ABB, KUKA, or Yaskawa.
Integrate robots with PLCs, sensors, vision systems, and end-effectors.
Quality & Compliance:
Maintain compliance with applicable welding codes (AWS, ISO, etc.) and internal quality standards.
Implement inspection strategies including visual inspection, ultrasonic testing, and weld integrity checks.
Team & Vendor Management:
Coordinate with vendors, integrators, and tooling suppliers for equipment design and support.
Build and lead a skilled team capable of executing robotic welding projects from ground up.
Bachelor’s degree in Mechanical Engineering, Welding Engineering, Robotics, or related field; Master’s preferred.
8–15 years of experience in robotic welding systems within automotive, heavy equipment, aerospace, or industrial manufacturing.
Strong hands-on experience with robotic welding cells and programming (Fanuc, ABB, KUKA, Yaskawa, etc.).
Deep understanding of welding processes (MIG, MAG, TIG, spot welding) and metallurgy.
Familiarity with safety protocols, risk assessments, and CE/UL compliance for robotic systems.
Experience with simulation software (e.g., RoboDK, Process Simulate) is a plus.
Proven leadership in cross-functional team environments and project execution.