Job Title: Force Calibration Engineer
Job Summary:
The Junior Force Calibration Engineer is responsible for performing calibration, testing, and maintenance of force measurement devices, such as load cells, torque sensors, and force transducers. This role requires the ability to execute calibration tasks independently, ensure compliance with industry standards, and contribute to the reliability of measurement systems.
Key Responsibilities:
Calibration and Testing:
- Perform routine calibration of force measurement devices, including load cells, force gauges, and torque sensors.
- Validate the performance of force instruments using tools like deadweight testers, hydraulic force calibrators, and universal testing machines.
- Identify and address calibration deviations, ensuring accurate results and compliance with standards.
Documentation:
- Maintain detailed calibration logs, including test data, results, and observations.
- Generate calibration certificates and reports, ensuring compliance with ISO 17025 and other relevant standards.
- Propose updates to documentation templates to improve clarity and usability.
Maintenance and Troubleshooting:
- Conduct preventive maintenance on calibration tools and equipment to ensure operational reliability.
- Assist in diagnosing and resolving technical issues in force measurement systems.
- Collaborate with senior engineers on root cause analysis for recurring calibration challenges.
Compliance and Safety:
- Ensure all calibration activities adhere to quality and safety standards, including ISO 376 and ISO 17025.
- Follow organizational protocols and industry best practices for safe handling of calibration tools and devices.
Team Collaboration:
- Work collaboratively with senior engineers and cross-functional teams on calibration-related projects.
- Mentor and guide entry-level technicians on basic calibration tasks and safety protocols.
Skills and Knowledge Required:
- Strong understanding of force measurement principles and devices, such as load cells, torque transducers, and dynamometers.
- Proficiency in using calibration equipment, including deadweight testers, hydraulic force calibrators, and force analyzers.
- Familiarity with quality and calibration standards like ISO 17025 and their application in calibration processes.
- Basic troubleshooting skills to diagnose and resolve issues in force measurement systems.
- Attention to detail and commitment to delivering high-quality calibration results.
Educational Qualifications:
- Bachelor’s degree or diploma in Instrumentation Engineering, Mechanical Engineering, or a related technical field.
- Certification in force calibration or metrology is advantageous.
Key Focus Areas:
Automated Manufacturing Systems (Robots, Conveyors, etc.)
- Performing calibration and maintenance of force measurement tools used in automated manufacturing systems to ensure precision and reliability.
Quality Control and Monitoring
- Conducting routine calibration and testing to support quality assurance processes and maintain compliance with manufacturing standards.
SCADA and PLC Programming for Industrial Equipment
- Assisting in programming and troubleshooting SCADA and PLC systems related to force calibration in industrial setups.
Experience:
- 1-3 years of experience in force calibration or a related field.
- Practical experience with calibration tools and force measurement systems is required.
Tools and Equipment:
- Deadweight testers, hydraulic and pneumatic force calibrators, universal testing machines, and calibration management software.
Other Requirements:
- Strong communication and teamwork skills to collaborate effectively with colleagues and supervisors.
- Commitment to maintaining high standards of safety, compliance, and quality in calibration tasks.
- Willingness to learn advanced calibration techniques and stay updated on industry trends.