The Mid-Level Flight Test Instrumentation Technician is responsible for the hands-on implementation, troubleshooting, and maintenance of airborne instrumentation systems to support aircraft flight testing. This includes installing sensors, configuring data acquisition systems (DAQ), verifying signal integrity, and ensuring instrumentation systems operate reliably throughout ground and flight test operations. This role also involves mentoring junior technicians and supporting engineering with data quality assurance.
Instrumentation Installation:
Independently install and route sensors (e.g., strain gauges, accelerometers, thermocouples, pressure transducers) and wiring harnesses on test aircraft.
System Configuration:
Configure and verify data acquisition systems and sensor inputs using flight test instrumentation tools and software.
Signal Integrity Verification:
Perform electrical and functional checks of sensors and cabling to ensure signal quality, accuracy, and noise-free data.
Flight & Ground Test Support:
Provide pre-flight system verification, support during flight operations, and post-flight system maintenance and debriefs.
Calibration & Validation:
Conduct or supervise sensor calibrations and participate in validation processes to ensure measurement accuracy.
Troubleshooting:
Diagnose and resolve hardware and wiring issues in a timely manner to minimize delays during test campaigns.
Documentation:
Maintain accurate records of sensor installations, wiring schematics, calibration data, and modifications (as-installed configuration control).
Mentorship & Collaboration:
Guide junior technicians and collaborate with flight test engineers and aircraft mechanics to ensure safe and efficient instrumentation work.
System Reliability:
Ensure flight instrumentation systems perform consistently and accurately across multiple test flights and operating conditions.
Data Quality Assurance:
Prioritize clean, accurate signal acquisition and system integrity to support engineering data analysis.
Independent Execution:
Carry out complex instrumentation tasks with minimal supervision, while adhering to project timelines and safety protocols.
Standards Compliance:
Apply aerospace standards (e.g., AS50881, ARINC 429, MIL-STD) for wiring, documentation, and installation practices.
Safety and Flight Readiness:
Support operational safety and contribute directly to aircraft test readiness.
Associate degree or higher in Instrumentation, Avionics, Electronics, or a related technical field
2–5 years of hands-on experience in flight test or aerospace instrumentation roles
Proficient in reading and interpreting wiring diagrams, schematics, and data acquisition system documentation
Familiarity with telemetry systems, signal conditioners, and test equipment (oscilloscopes, DMMs, crimping tools)
Understanding of sensor technologies and their applications in dynamic flight environments
Strong organizational, problem-solving, and communication skills
Ability to work in hangar, lab, and flightline environments under tight deadlines