Flight Test Instrumentation Technician

The Junior Flight Test Instrumentation Technician supports the installation, setup, and maintenance of sensors and data acquisition systems on test aircraft. This role provides hands-on assistance in wiring, sensor calibration, system checkouts, and ground/test flight support. The technician works under supervision to help ensure all instrumentation operates reliably and accurately to support engineering evaluations.

Key Responsibilities:

• Instrumentation Setup:
  Assist in the installation of sensors (temperature, pressure, strain, acceleration, etc.) and transducers on aircraft structures, systems, and engines.

• Wiring & Harnessing:
  Support the fabrication, routing, and testing of wiring harnesses for flight instrumentation in accordance with aerospace standards (e.g., MIL-STD, AS50881).

• Sensor Calibration & Testing:
  Participate in basic sensor functional checks and calibration activities under supervision.

• Pre-Flight System Checks:
  Aid in performing continuity tests, signal verification, and system health checks before flight or ground testing.

• Data System Support:
  Assist in the setup and maintenance of onboard data acquisition units (DAQ), wiring hubs, and telemetry components.

• Documentation & Reporting:
  Accurately log installation steps, component tags, and support the creation of as-installed diagrams and documentation.

• Safety Compliance:
  Follow all safety procedures related to aircraft systems, wiring, and flightline operations. Use PPE and adhere to ESD protection standards.

Key Focus Areas:

1. Hands-On Learning:
   Gain practical skills in aircraft instrumentation, sensor wiring, and system troubleshooting.

2. Attention to Detail:
   Maintain high accuracy in wiring, documentation, and calibration tasks critical to test data quality.

3. Team Collaboration:
   Work closely with experienced technicians and engineers to support flight test instrumentation objectives.

4. Standard Adherence:
   Learn and apply aerospace wiring and instrumentation standards (e.g., ARP4754, MIL-W-5088, ATA 100).

5. Operational Readiness:
   Contribute to the readiness of aircraft systems for safe and effective data collection during flight test missions.

Qualifications:

• Diploma or Associate Degree in Electronics, Instrumentation, Avionics, or related technical field

• 0–2 years of relevant experience (internships or lab work in instrumentation are a plus)

• Basic understanding of sensors and electrical circuits

• Familiarity with multimeters, crimp tools, and wiring diagrams

• Strong work ethic and willingness to learn in a fast-paced environment

• Ability to work safely around aircraft and sensitive equipment

• Good communication and documentation skills