Job Title: Electrical Maintenance Engineer

Job Summary:

The Electrical Maintenance Engineer Manager is responsible for leading the electrical maintenance operations within an industrial or manufacturing environment. This role combines leadership, technical expertise, and strategic planning to oversee the maintenance, repair, and optimization of electrical systems. The manager will lead a team of engineers and technicians, ensuring the electrical infrastructure operates at peak efficiency, meets safety standards, and supports operational goals. This position involves developing maintenance strategies, managing projects, driving continuous improvement, and ensuring compliance with all regulatory and safety requirements.

Key Responsibilities:

1. Team Leadership and Development:

   • Lead and manage a team of electrical maintenance engineers, technicians, and support staff, providing technical guidance, leadership, and mentorship to ensure team effectiveness.
   • Develop training programs and ensure continuous professional development to keep the team updated on industry best practices, new technologies, and safety regulations.
   • Set performance goals for the team, conduct regular performance reviews, and provide feedback to improve skills and productivity.
   • Foster a culture of collaboration, safety, and continuous improvement, ensuring that all team members follow maintenance schedules and procedures.

2. Maintenance Strategy and Planning:

   • Develop and implement comprehensive maintenance strategies for electrical systems to ensure optimal reliability, performance, and safety.
   • Oversee the creation and execution of preventive and predictive maintenance programs for all electrical equipment and systems, reducing the risk of unexpected failures.
   • Evaluate system performance metrics and recommend or implement upgrades and improvements to enhance system efficiency and longevity.
   • Plan and coordinate maintenance schedules to minimize downtime and ensure that all equipment operates effectively in line with production and operational requirements.

3. Project Management:

   • Lead and manage electrical maintenance projects, including new installations, system upgrades, equipment replacements, and large-scale repairs.
   • Develop project plans, including defining scope, timelines, resource allocation, budgets, and deliverables. Ensure that all projects are completed within the agreed-upon timelines and budgets.
   • Coordinate cross-functional teams, including production, engineering, and procurement, to successfully complete projects with minimal disruptions to operations.
   • Ensure that projects align with safety standards and regulatory requirements.

4. Troubleshooting and Problem Solving:

   • Provide expertise in troubleshooting and resolving complex electrical issues, including system failures, equipment malfunctions, and process disruptions.
   • Oversee the use of diagnostic tools to monitor and maintain electrical systems, ensuring that problems are identified and rectified quickly to minimize downtime.
   • Direct team efforts in conducting root cause analysis, developing corrective actions, and ensuring that problems are not repeated in the future.

5. Safety and Regulatory Compliance:

   • Ensure all electrical maintenance work complies with relevant safety standards, electrical codes (e.g., NEC, IEC), and regulations (e.g., OSHA).
   • Promote safety awareness and ensure that maintenance personnel adhere to safety procedures, including lock-out/tag-out protocols, hazard identification, and risk assessments.
   • Conduct regular safety audits and ensure all electrical systems and processes meet compliance requirements to prevent accidents and injuries.
   • Lead the safety training programs and ensure that team members are well-versed in safe working practices when handling electrical systems.

6. Budget and Resource Management:

   • Develop, manage, and track the electrical maintenance department’s budget, ensuring the efficient allocation of resources and materials.
   • Monitor expenditures for electrical parts, tools, and equipment, ensuring cost-effective purchasing practices.
   • Oversee inventory management to ensure critical spare parts and materials are available when needed, minimizing equipment downtime.

7. Performance Monitoring and Reporting:

   • Establish and monitor key performance indicators (KPIs) for maintenance activities, such as system uptime, failure rates, and repair turnaround times.
   • Provide regular reports to senior management on maintenance performance, equipment status, project progress, and areas of improvement.
   • Review system data to analyze trends, identify potential problems, and implement strategies for system optimization and reliability improvement.

8. Collaboration and Stakeholder Communication:

   • Collaborate with operations, production, and engineering teams to ensure maintenance activities align with business objectives and do not disrupt operations.
   • Act as a liaison between the maintenance department and other departments, ensuring effective communication and coordination on cross-functional projects.
   • Maintain relationships with external vendors and contractors, ensuring service agreements and equipment supply are met in a timely and cost-effective manner.

9. Continuous Improvement and Innovation:

   • Drive continuous improvement initiatives for electrical systems and maintenance processes, implementing new technologies or methodologies to enhance reliability, reduce costs, and improve efficiency.
   • Encourage a culture of innovation within the team by introducing and adopting new tools, equipment, and technologies that improve maintenance operations.
   • Stay up-to-date with industry trends, best practices, and emerging technologies in electrical maintenance to continuously enhance maintenance strategies.

Skills and Knowledge Required:

• Extensive knowledge of electrical systems, equipment, control panels, distribution systems, and industrial electrical components.
• In-depth experience with electrical troubleshooting, diagnostics, and problem-solving for complex issues in manufacturing or industrial environments.
• Strong understanding of electrical safety standards, codes (e.g., NEC, IEC), and OSHA regulations.
• Proven ability to manage, plan, and lead maintenance projects, including developing project schedules, managing budgets, and coordinating resources.
• Strong leadership and management skills, with the ability to motivate and develop teams and handle multiple projects simultaneously.
• Excellent communication skills, both written and verbal, for collaborating with internal teams and external stakeholders.
• Knowledge of industrial control systems (e.g., PLCs, SCADA, HMI), as well as automated systems and their integration with electrical infrastructure.
• Familiarity with maintenance management software (e.g., CMMS) for tracking work orders, inventory, and system performance.

Educational Qualifications:

• Bachelor’s degree in Electrical Engineering, Electronics Engineering, or a related field.
• Certifications in electrical systems, industrial maintenance, safety (e.g., Six Sigma, OSHA, NEC), and project management (e.g., PMP) are highly desirable.
• Further training or certifications in control systems (e.g., PLC programming, SCADA systems) would be a plus.

Experience:

• 10+ years of experience in electrical maintenance, with at least 3-5 years in a leadership or management role.
• Proven experience in overseeing large-scale electrical maintenance projects, leading teams, and ensuring compliance with safety and regulatory standards.
• Strong background in industrial electrical systems, automated systems, and equipment maintenance.

Tools and Technologies:

• Expertise with electrical diagnostic and testing tools such as multimeters, insulation testers, thermal cameras, etc.
• Proficiency with industrial control systems (e.g., PLCs, SCADA, HMI) and related technologies.
• Familiarity with CMMS (Computerized Maintenance Management Systems) for managing work orders, maintenance scheduling, and inventory control.
• Experience with energy management tools and techniques is beneficial.

Other Requirements:

• Strong organizational, analytical, and problem-solving skills to handle complex electrical issues and maintenance processes.
• Ability to handle high-pressure situations and make critical decisions that ensure system uptime and efficiency.
• Willingness to travel to project sites, client locations, and vendor facilities as needed.
• Ability to work outside normal working hours for emergency maintenance situations and manage on-call schedules for the maintenance team.