Job Title: Electrical Instrumentation Engineer
Job Summary:
The Mid-Level Electrical Instrumentation Engineer is responsible for the design, installation, maintenance, calibration, and troubleshooting of electrical and instrumentation systems used in industrial applications. This role involves working independently on more complex electrical instrumentation tasks, ensuring that systems operate efficiently and in compliance with safety and regulatory standards. The Mid-Level Engineer will provide technical expertise, optimize system performance, and collaborate with cross-functional teams to implement new technologies and improve existing systems. This position may also involve mentoring junior engineers and technicians.
Key Responsibilities:
Design and Development:
- Design and develop electrical and instrumentation systems, including control panels, sensors, actuators, and automation components.
- Select appropriate equipment and components based on system requirements, technical specifications, and industry standards.
- Create and review detailed technical documentation, including wiring diagrams, system schematics, and specifications for components.
Installation and Commissioning:
- Oversee the installation and commissioning of electrical and instrumentation systems, ensuring proper setup, integration, and testing.
- Supervise the work of junior engineers and technicians during installations and ensure compliance with safety and quality standards.
- Perform on-site commissioning and troubleshooting, ensuring that systems operate according to project specifications and performance criteria.
System Maintenance and Troubleshooting:
- Lead preventive maintenance programs for electrical and instrumentation systems, minimizing downtime and extending equipment life.
- Troubleshoot and diagnose complex electrical and instrumentation issues in systems, including motors, sensors, control systems, and PLCs.
- Provide technical support for system optimization, repairs, and upgrades, ensuring systems are fully operational and efficient.
Calibration and Testing:
- Perform calibration on electrical and instrumentation systems, ensuring that equipment operates within specified parameters and tolerances.
- Develop and implement testing procedures for new systems or components, ensuring they meet performance and safety standards.
- Ensure that all instrumentation devices are calibrated regularly, meeting regulatory and safety standards.
System Optimization and Performance:
- Optimize the performance of electrical and instrumentation systems by identifying areas for improvement and implementing upgrades or adjustments.
- Work with engineering teams to develop new solutions for system efficiency, energy savings, and cost reduction.
- Implement new technologies, processes, or tools to improve system functionality and reduce operational downtime.
Safety and Regulatory Compliance:
- Ensure that all electrical and instrumentation systems comply with safety standards, electrical codes (e.g., NEC, IEC), and industry regulations.
- Conduct safety audits and ensure that systems and operations meet both internal and external safety requirements.
- Oversee the adherence to lock-out/tag-out procedures, hazard analysis, and electrical safety protocols during maintenance and troubleshooting.
Project Management and Coordination:
- Manage electrical and instrumentation projects, including planning, scheduling, and resource management to meet project deadlines and budgets.
- Coordinate with project managers, engineers, and other teams to ensure that projects run smoothly and technical requirements are met.
- Monitor project progress, ensure that any delays are addressed promptly, and provide regular updates to senior management.
Documentation and Reporting:
- Prepare and maintain detailed records of system designs, installations, calibrations, maintenance schedules, and repairs.
- Develop and deliver reports on system performance, maintenance activities, and troubleshooting results to senior engineers or management.
- Ensure that all work is documented according to company policies and regulatory requirements for future reference and audits.
Mentorship and Team Development:
- Mentor and train junior engineers and technicians, sharing technical knowledge and helping them develop their skills in electrical instrumentation.
- Provide guidance and support to team members during challenging projects or when troubleshooting complex electrical issues.
Skills and Knowledge Required:
- Strong knowledge of electrical systems, instrumentation components (e.g., sensors, actuators), and automation systems.
- Proficiency in designing and implementing electrical and instrumentation systems, including control panels, wiring, and circuit configurations.
- Experience with instrumentation calibration, testing, and troubleshooting tools (e.g., multimeters, oscilloscopes, pressure/temperature calibration devices).
- Solid understanding of electrical safety standards, regulations, and industry codes (e.g., NEC, IEC, OSHA).
- Experience with PLCs (Programmable Logic Controllers), SCADA systems, and automation technologies.
- Ability to read and interpret electrical schematics, technical manuals, and system documentation.
- Strong problem-solving skills with the ability to quickly diagnose and resolve electrical and instrumentation issues.
- Effective communication skills to work with cross-functional teams, provide updates, and train junior staff.
Educational Qualifications:
- Bachelor’s degree in Electrical Engineering, Instrumentation Engineering, Electronics Engineering, or a related technical field.
- Additional certifications in PLC programming, process control, or electrical safety are highly desirable.
Experience:
- 3-5 years of experience in electrical instrumentation, control systems, and automation.
- Hands-on experience with installation, calibration, maintenance, and troubleshooting of electrical and instrumentation systems in industrial or commercial environments.
- Previous experience in leading small projects or teams is beneficial.
Tools and Technologies:
- Proficiency with electrical and instrumentation tools, including multimeters, oscilloscopes, circuit testers, and calibration devices.
- Familiarity with PLC programming and SCADA systems (e.g., Siemens, Allen-Bradley).
- Knowledge of system design software such as AutoCAD, Visio, or other engineering design tools.
- Experience with maintenance management software (e.g., CMMS) is beneficial.
Other Requirements:
- Strong organizational and time-management skills to handle multiple projects simultaneously.
- Ability to work independently, prioritize tasks, and meet deadlines.
- Willingness to work flexible hours or on-call for emergency maintenance or project needs.
- A proactive attitude and a strong commitment to safety, quality, and continuous improvement.