Director of Mechanical Engineering (Boiler)

The Director of Mechanical Engineering (Boiler Systems) is responsible for leading the mechanical engineering function with a focus on the design, specification, evaluation, and performance optimization of high-pressure steam and boiler systems. This senior role ensures technical excellence, regulatory compliance, and project success across the lifecycle of boiler-related systems in new builds, retrofits, and ongoing operations.

Key Responsibilities:

• Lead and supervise mechanical engineering teams involved in design, analysis, and validation of steam generation systems, including boilers, heat exchangers, pressure vessels, piping, and combustion systems.

• Provide technical oversight and governance of all boiler engineering deliverables, calculations, material selections, and drawings.

• Drive compliance with relevant international standards such as ASME Section I, Section VIII, API, IBR, ISO, and NFPA.

• Collaborate with project, operations, procurement, and construction teams to ensure integrated boiler system delivery on time and within budget.

• Review and approve Boiler Performance Specifications (BPS), P&IDs, thermal balance calculations, and stress analysis reports.

• Manage vendor technical assessments and lead design reviews, HAZOPs, constructability reviews, and commissioning readiness evaluations.

• Direct failure analysis (RCA/FMEA) and engineering modifications for performance improvements or code upgrades.

• Lead innovation initiatives, including the integration of low-NOx combustion, waste heat recovery, and renewable heat sources.

• Support R&D, sustainability, and lifecycle asset management strategies related to mechanical/thermal systems.

• Mentor and build internal mechanical engineering capability with structured knowledge transfer and development programs.

Key Focus Areas:

• Engineering Leadership: Technical direction, governance, and mentorship within mechanical and boiler engineering domains.

• System Design & Performance: Ensuring optimal design of boiler systems to meet thermal performance, reliability, and lifecycle goals.

• Compliance & Risk Management: Adherence to mechanical codes, pressure vessel standards, safety regulations, and client specifications.

• Project & Asset Support: Support across FEED, EPC, commissioning, and long-term operation and maintenance phases.

• Innovation & Sustainability: Integration of energy-efficient designs, emissions control technologies, and decarbonization strategies.

• Cross-functional Collaboration: Interfacing with operations, QA/QC, EHSS, and maintenance for seamless plant performance.

Qualifications:

• Education:

  • Bachelor’s Degree in Mechanical Engineering (mandatory)

  • Master’s Degree in Power Plant Engineering / Thermal Engineering / Engineering Management (preferred)

• Certifications (Preferred):

  • Professional Engineer (PE) / Chartered Engineer (CEng)

  • Knowledge of ASME Section I/VIII, NBIC, and IBR

  • PMP, Six Sigma, or Certified Maintenance & Reliability Professional (CMRP) is an advantage

• Experience:

  • 18–25+ years of experience in mechanical/thermal engineering, with significant focus on boilers, HRSGs, steam systems, and heat exchangers

  • Extensive leadership experience in EPC, OEM, utility, or refinery environments

  • Hands-on expertise in engineering tools such as ANSYS, CAESAR II, PV Elite, AutoPIPE, and SmartPlant

• Skills:

  • Deep knowledge of thermal-fluid systems, metallurgy, pressure part failure modes, and energy systems integration

  • Strong leadership, team development, and decision-making capabilities

  • Ability to lead large-scale multidisciplinary projects with technical and commercial understanding

  • Excellent written and verbal communication for stakeholder, client, and regulatory engagements