Job Title: Dimensional Calibration Engineer
Job Summary:
The Senior Dimensional Calibration Engineer is responsible for leading advanced calibration, testing, and maintenance of dimensional measurement devices such as coordinate measuring machines (CMM), laser measurement systems, and precision gauges. This role involves solving complex calibration challenges, mentoring junior staff, and driving process improvements to ensure compliance with international standards and organizational objectives.
Key Responsibilities:
Calibration and Testing:
- Perform and oversee high-precision calibration of dimensional instruments, including CMMs, optical comparators, height gauges, and micrometers.
- Validate and certify dimensional measurement systems to ensure they meet ISO 17025 and other industry standards.
- Address and resolve complex calibration discrepancies and implement corrective actions to maintain accuracy.
Documentation and Reporting:
- Review and validate detailed calibration records, test data, and compliance reports.
- Develop and refine calibration procedures to align with evolving standards and best practices.
- Prepare comprehensive calibration reports and provide recommendations for process optimization.
Maintenance and Troubleshooting:
- Supervise and perform preventive maintenance and diagnostics on advanced calibration tools and equipment, such as laser measurement devices and surface plates.
- Diagnose and resolve complex technical issues in dimensional measurement systems.
- Recommend equipment upgrades or replacements to improve reliability and efficiency.
Compliance and Quality Assurance:
- Ensure all calibration activities comply with international standards such as ISO 17025, ANSI, and GD&T.
- Act as a technical expert during internal and external audits, addressing quality and compliance concerns.
- Lead quality assurance initiatives to improve the accuracy and reliability of calibration processes.
Leadership and Team Development:
- Mentor junior and mid-level engineers, providing technical guidance and training on advanced calibration techniques.
- Lead calibration teams on large-scale projects, ensuring timely and high-quality delivery.
- Foster a culture of continuous improvement and professional development within the team.
Process Optimization and Innovation:
- Identify inefficiencies in calibration workflows and implement innovative solutions to enhance productivity.
- Stay updated on emerging technologies in dimensional calibration and integrate them into operations.
- Drive research initiatives to develop new calibration methodologies and tools.
Skills and Knowledge Required:
- Extensive knowledge of dimensional measurement principles and devices, including CMMs, laser trackers, and optical comparators.
- Proficiency in advanced calibration tools such as gauge blocks, surface plates, and precision micrometers.
- Expertise in quality standards and compliance requirements, including ISO 17025, GD&T, and ANSI.
- Strong problem-solving and analytical skills to address complex calibration challenges.
- Leadership and project management skills to oversee large-scale calibration projects.
Educational Qualifications:
- Bachelor’s or Master’s degree in Mechanical Engineering, Instrumentation Engineering, or a related technical field.
- Advanced certifications in dimensional calibration or metrology (e.g., ISO 17025 Lead Auditor) are highly desirable.
Key Focus Areas for Senior-Level Dimensional Calibration Engineer:
- Avionics and Flight Control Systems: Leading the design, calibration, and optimization of dimensional measurement systems for avionics and flight control systems, ensuring the highest levels of accuracy, efficiency, and compliance with operational and safety standards.
- Safety and Emergency Systems for Aircraft: Overseeing the calibration and validation of dimensional measurement systems used in safety and emergency systems for aircraft, ensuring they meet global safety standards and perform reliably under critical conditions.
- Precision Instrumentation for Navigation, Communications, and Control: Directing the calibration and integration of precision dimensional instrumentation for navigation, communication, and control systems, ensuring optimal system performance and accuracy in all operational scenarios.
Experience:
- 7-10 years of experience in dimensional calibration or related fields.
- Proven ability to lead teams and manage complex calibration projects.
Tools and Equipment:
- High-precision calibration tools, including CMMs, gauge blocks, surface plates, and laser measurement systems.
- Familiarity with advanced calibration management software and data analysis tools.
Other Requirements:
- Exceptional communication and leadership skills to mentor teams and engage with stakeholders effectively.
- Strong commitment to maintaining safety, quality, and compliance in calibration operations.
- Ability to manage multiple projects simultaneously and deliver results under tight deadlines.
- Willingness to travel for on-site calibration projects or technical consultations.