Job Title: Dimensional Calibration Engineer
Job Summary:
The Junior Dimensional Calibration Engineer is responsible for performing routine calibration, testing, and maintenance of dimensional measurement instruments such as calipers, micrometers, gauges, and coordinate measuring machines (CMM). This role requires technical proficiency to execute calibration tasks with minimal supervision while ensuring compliance with industry standards and quality protocols.
Key Responsibilities:
Calibration and Testing:
- Perform routine calibration of dimensional instruments, including calipers, micrometers, height gauges, and dial indicators.
- Test and validate the performance of measurement systems using standard calibration tools like gauge blocks and CMMs.
- Identify and address minor calibration discrepancies, ensuring instruments meet accuracy requirements.
Documentation:
- Maintain detailed calibration logs, including test results, calibration certificates, and compliance reports.
- Ensure all documentation complies with ISO 17025 and organizational quality standards.
- Assist in updating calibration procedures and manuals to reflect current practices.
Maintenance and Troubleshooting:
- Conduct routine maintenance on calibration tools and systems, such as surface plates, gauge blocks, and height gauges.
- Assist in diagnosing and resolving operational issues in dimensional measurement devices.
Compliance and Safety:
- Ensure calibration activities comply with relevant standards such as ISO 17025, ANSI, and GD&T.
- Adhere to safety protocols and organizational guidelines during calibration tasks.
Team Collaboration:
- Collaborate with senior engineers and cross-functional teams to address calibration-related challenges.
- Provide feedback and suggestions for improving calibration processes and workflows.
Skills and Knowledge Required:
- Strong understanding of dimensional measurement principles and devices, including calipers, micrometers, and coordinate measuring machines (CMMs).
- Proficiency in using calibration tools such as gauge blocks, height gauges, and surface plates.
- Familiarity with quality and calibration standards like ISO 17025 and ANSI.
- Basic troubleshooting skills to address common issues in dimensional measurement devices.
- Attention to detail and ability to ensure accuracy in calibration tasks.
Educational Qualifications:
- Bachelor’s degree or diploma in Mechanical Engineering, Instrumentation Engineering, or a related technical field.
- Certification in dimensional calibration or metrology (e.g., ISO 17025 training) is an advantage.
Key Focus Areas for Mid-Level Dimensional Calibration Engineer:
- Avionics and Flight Control Systems: Managing the calibration, testing, and maintenance of dimensional measurement systems within avionics and flight control systems, ensuring precise measurements and optimal system performance.
- Safety and Emergency Systems for Aircraft: Leading the calibration of dimensional measurement tools for safety and emergency systems, ensuring systems function accurately and meet all regulatory safety standards during critical operations.
- Precision Instrumentation for Navigation, Communications, and Control: Overseeing the calibration and integration of precision dimensional measurement instrumentation for navigation, communications, and control, ensuring high levels of accuracy and reliability.
Experience:
- 1-3 years of experience in dimensional calibration or related fields.
- Hands-on experience with calibration tools and dimensional measurement devices is required.
Tools and Equipment:
- Calibration tools such as gauge blocks, micrometers, calipers, surface plates, and CMMs.
- Familiarity with CMM software and data acquisition tools is an added advantage.
Other Requirements:
- Strong communication and teamwork skills to collaborate effectively with peers and supervisors.
- Commitment to adhering to safety protocols and maintaining high standards of accuracy and compliance.
- Willingness to learn advanced calibration techniques and stay updated on industry trends.