The Mid-Level Control Valve and Pneumatic Systems Technician is responsible for the installation, calibration, troubleshooting, and preventive maintenance of pneumatic control systems and valves. This role supports testing, operations, and integration environments by ensuring pneumatic components perform reliably under varying system conditions.
Valve Installation & Configuration:
Install, configure, and commission a variety of control valves (e.g., globe, ball, butterfly) and actuators (pneumatic, electro-pneumatic) based on system specifications.
Calibration & Testing:
Independently calibrate valve positioners, I/P converters, and pneumatic regulators. Perform stroke testing and verify valve response per control loop requirements.
Tubing & Pneumatic Routing:
Fabricate, install, and troubleshoot pneumatic tubing systems, manifolds, and fittings. Ensure all assemblies meet pressure and routing specifications.
Troubleshooting & Repairs:
Diagnose and resolve valve and pneumatic system issues including air leaks, positioner faults, and actuator malfunctions.
System Integration Support:
Collaborate with engineers and system integrators to ensure proper integration of pneumatic systems into larger test benches or operational platforms.
Documentation & Reporting:
Maintain detailed records of calibrations, maintenance activities, and configuration changes. Update system logs and support traceability.
Safety & Compliance:
Follow safety protocols related to compressed air systems, including lockout/tagout and pressure release procedures. Ensure systems meet operational and safety standards.
System Reliability:
Ensure the accuracy and repeatability of control valve and pneumatic system performance to support critical operations or testing.
Technical Autonomy:
Operate independently with minimal supervision on routine installation, calibration, and fault resolution tasks.
Precision in Execution:
Deliver consistent and accurate calibrations and installations that meet system performance specifications and operational readiness.
Cross-Functional Coordination:
Work effectively with controls, electrical, and mechanical teams to achieve timely and integrated system deployment.
Preventive Maintenance:
Implement and refine scheduled maintenance plans to extend component life and minimize downtime.
Diploma or associate degree in Instrumentation, Mechanical Engineering Technology, or a related field
2–5 years of relevant hands-on experience with pneumatic systems, control valves, or industrial instrumentation
Proficient with control valve calibration, actuator setup, and pneumatic diagnostics
Familiarity with instrumentation standards (e.g., ISA, ISO 5599, ASME)
Ability to read and interpret P&IDs, pneumatic schematics, and loop diagrams
Strong troubleshooting skills and attention to technical detail
Safety-focused mindset and good communication skills