Control Systems Engineer – Turbine Governor/Trip Logic

We are seeking a skilled Mid level Control Systems Engineer with hands-on experience in turbine governor systems and trip logic design. This mid-level role involves developing, configuring, and maintaining advanced control and protection systems for gas and steam turbines. The engineer will lead portions of projects including logic programming, commissioning, and field troubleshooting to ensure reliable and efficient turbine performance.

Key Responsibilities:

✅ Governor & Trip Logic Engineering

• Design, configure, and optimize turbine governor logic for speed/load control, synchronization, and automatic shutdown/start-up sequences.

• Develop trip logic matrices, safety interlocks, permissive logic, and emergency stop functions in line with API 612/670, IEC 61508, and OEM standards.

• Tune control loops (PID) for turbine inlet valve/fuel valve control to maintain dynamic stability and operational efficiency.

✅ Control Systems Design & Programming

• Program and maintain turbine control systems such as GE Mark VIe, Woodward Micronet, or Siemens T3000.

• Develop HMI interfaces and support SCADA integration as needed.

• Configure I/O, alarm handling, and function block programming for control logic execution.

✅ Commissioning & Troubleshooting

• Support FAT, SAT, and commissioning activities on-site and remotely.

• Troubleshoot issues with trip activation, speed/frequency fluctuations, or failed control responses using logic trace and SOE logs.

• Analyze trip events, generate fault reports, and assist in root cause analysis (RCA).

✅ Documentation & Standards Compliance

• Develop and update system documentation including:

  • Functional design specifications

  • Logic diagrams (C&E)

  • I/O lists and hardware configurations

• Ensure control logic complies with safety and cybersecurity standards including SIL classifications, IEC 61131, and NERC-CIP (if applicable).

✅ Project Collaboration

• Coordinate with multidisciplinary teams: mechanical, instrumentation, safety, and field services.

• Engage with vendors and OEMs to align on control philosophies and ensure integration of retrofit or upgrade projects.

Qualifications:

🎓 Education:

• Bachelor’s degree in Electrical Engineering, Control & Instrumentation, Automation, or related field.

🧰 Experience:

• 3–7 years of experience in turbine control systems or large rotating machinery controls.

• Prior hands-on experience in control logic implementation, commissioning, and trip logic diagnostics.

• Experience with power plants, turbine OEMs, or control system integrators preferred.

Technical Skills:

• Strong knowledge of PLC/DCS platforms:

  • GE Mark VIe, Woodward Micronet, Siemens SPPA-T3000, Rockwell/Allen-Bradley

• Proficient in IEC 61131-3 programming: Ladder, Function Block, or Structured Text

• Familiarity with:

  • Instrumentation (LVDTs, speed sensors, pressure/temperature transmitters)

  • Industrial communication protocols (Modbus, Profibus, OPC-UA, Ethernet/IP)

  • Safety Instrumented Systems (SIS) and SIL-rated functions

Soft Skills:

• Problem-solving and analytical mindset

• Excellent documentation and reporting abilities

• Strong communication for cross-functional teamwork

• Willingness to travel occasionally for site commissioning/support