The Senior Calibration Technician is responsible for leading calibration activities, supervising junior technicians, and ensuring regulatory compliance for all critical instruments measuring temperature, pressure, pH, and conductivity. The role includes managing documentation, supporting audits, optimizing calibration systems, and training team members, with a strong focus on compliance with GMP, ISO/IEC 17025, and 21 CFR Part 11.
Lead and perform calibration, troubleshooting, and verification of temperature, pressure, pH, and conductivity sensors, transmitters, and analyzers.
Manage calibration schedules, equipment traceability, and compliance tracking across multiple departments.
Supervise and mentor junior calibration staff, reviewing their work and ensuring adherence to SOPs and standards.
Conduct root cause analysis for OOT (Out of Tolerance) or non-conforming results and initiate CAPA actions.
Ensure complete, traceable, and audit-ready calibration records and reports in both paper-based and electronic formats.
Participate in internal and external audits (FDA, WHO, NABL, ISO), providing technical support and evidence of compliance.
Drive continuous improvement initiatives such as calibration interval optimization, digital tool integration, or system upgrades.
Collaborate with QA, Engineering, Validation, and IT for CSV, change control, and data integrity assurance.
Advanced Calibration Expertise
Lead:
Calibration of RTDs, thermocouples, digital pressure gauges, differential pressure transmitters, pH and conductivity analyzers
Use of high-accuracy reference instruments and automated calibration tools (e.g., Beamex, Fluke, WIKA, E+H)
Compliance & Quality Systems
Ensure:
Compliance with ISO 17025, GMP, GLP, and 21 CFR Part 11
Implementation of ALCOA+ data integrity principles
Team Leadership & Training
Mentor:
Junior technicians and new hires on calibration methods, safety, and documentation best practices
Review and approve calibration reports and maintain team performance metrics
Audit Support & Documentation
Prepare:
Calibration summary reports, deviation justifications, and technical responses during inspections
Maintain calibration master data, reference standards traceability, and SOPs
Calibration Strategy & System Improvements
Contribute to:
Risk-based calibration frequency reviews
Automation or digitization of calibration tracking systems
Vendor qualification and service coordination
Education:
Diploma / B.E. / B.Tech in Instrumentation, Electrical, Electronics, or Mechatronics Engineering
Experience:
6+ years in instrument calibration in regulated industries or ISO/IEC 17025 environments
Technical Skills:
Strong knowledge of:
Calibration techniques for temp/pressure/pH/conductivity
Equipment such as multifunction calibrators, HART communicators, data loggers
Measurement uncertainty, traceability chains, and metrology principles
Soft Skills:
Leadership, organization, and decision-making abilities
Strong communication and report-writing skills
Audit readiness mindset and detail-oriented documentation practices