Job Specification: Boiler Valve Technician

Job Summary:

The Mid-Level Boiler Valve Technician is responsible for maintaining, repairing, and troubleshooting valves in boiler systems, ensuring that all valves operate safely and efficiently. This role involves overseeing more complex maintenance tasks, managing valve replacements, and supporting the optimization of valve systems. The Mid-Level Technician will use advanced tools and techniques to perform diagnostics and repairs, provide technical expertise to junior technicians, and ensure compliance with safety regulations and operational standards. This role offers opportunities to enhance technical skills and lead key projects within the team.

Key Responsibilities:

1. Valve Maintenance and Troubleshooting:

   • Perform advanced troubleshooting and diagnostics on various types of valves used in boiler systems (e.g., safety valves, control valves, pressure relief valves).
   • Replace, repair, and maintain valves and related components (e.g., actuators, seals, gaskets) to ensure optimal performance and safety.
   • Perform leak testing, pressure testing, and calibrations to confirm the correct functioning of valves and their integration into the boiler system.

2. Installation and Setup:

   • Install new valves and related systems in boiler systems, ensuring they are correctly integrated and function according to system requirements.
   • Manage the installation of valves for new boiler systems and retrofitting of existing systems, ensuring that installation procedures are followed precisely.
   • Assist in system startup procedures and ensure proper valve calibration and performance post-installation.

3. Preventive and Predictive Maintenance:

   • Conduct regular preventive maintenance on boiler valves, ensuring that they are kept in optimal working condition and compliant with regulatory standards.
   • Perform condition-based monitoring and predictive maintenance using appropriate tools and techniques to identify potential issues before they affect system performance.
   • Support the development and implementation of maintenance schedules to reduce downtime and extend the life of valve systems.

4. Project Management and Coordination:

   • Lead small to medium-sized maintenance projects, including valve replacements, system upgrades, and major repairs.
   • Coordinate with other team members and departments to ensure valve-related work is completed on schedule and within budget.
   • Oversee the management of parts and materials required for valve maintenance, ensuring timely procurement and efficient use of resources.

5. Training and Mentorship:

   • Provide guidance and mentorship to junior technicians, assisting them with valve maintenance tasks and troubleshooting.
   • Share knowledge of best practices and safety procedures with less experienced team members.
   • Train junior technicians in valve operations, maintenance techniques, and safety protocols.

6. Testing and Quality Control:

   • Oversee the testing of newly installed or repaired valves to ensure they meet operational and safety standards.
   • Conduct detailed inspections of valve performance and identify any potential issues that may affect the performance of the boiler system.
   • Prepare and document test results, inspection findings, and repairs for future reference.

7. Safety and Regulatory Compliance:

   • Ensure all valve maintenance, installations, and repairs are performed according to industry safety standards (e.g., ASME, API) and regulations.
   • Adhere to all environmental, health, and safety regulations when working with valves in boiler systems, including the safe handling of pressure vessels and other critical components.
   • Participate in safety audits, risk assessments, and continuous improvement initiatives to ensure a safe working environment.

8. Documentation and Reporting:

   • Maintain detailed records of valve maintenance, inspections, repairs, and installations, ensuring accurate and up-to-date documentation for all work completed.
   • Provide comprehensive reports on valve performance, troubleshooting actions, and equipment failures to senior engineers and management.
   • Assist in preparing maintenance logs and contributing to the development of maintenance manuals and procedures.

9. Continuous Improvement:

   • Stay updated on industry trends, new technologies, and advancements in valve technology, and implement improvements as necessary.
   • Continuously assess current valve systems and processes for opportunities to enhance efficiency, reduce costs, and improve system reliability.
   • Contribute ideas for improving maintenance practices, equipment performance, and overall operational efficiency.

Skills and Knowledge Required:

• Strong technical knowledge of boiler valve systems, including safety valves, pressure relief valves, and control valves.
• Proficiency in troubleshooting and repairing mechanical systems, with a focus on valve-related issues.
• Experience using diagnostic tools such as pressure gauges, flow meters, and valve testing equipment.
• In-depth knowledge of industry standards and safety regulations (e.g., ASME, API) related to boiler systems and valve maintenance.
• Familiarity with CAD software or valve design tools for creating layouts, schematics, or installation plans is a plus.
• Ability to work independently, prioritize tasks, and manage multiple valve maintenance projects simultaneously.
• Strong problem-solving skills and ability to resolve complex valve system issues efficiently.
• Effective communication skills to collaborate with senior technicians, engineers, and other departments.

Educational Qualifications:

• High school diploma or equivalent (minimum requirement).
• Certification in Mechanical Engineering, Industrial Maintenance, or related fields is preferred.
• Further qualifications in valve maintenance, boiler systems, or mechanical systems is advantageous.

Experience:

• 3-5 years of experience working with boiler valve systems, mechanical systems, or industrial equipment maintenance.
• Hands-on experience with valve installation, maintenance, and troubleshooting in industrial settings.
• Experience with preventive and predictive maintenance practices, including the use of condition monitoring tools.
• Previous experience leading or managing valve maintenance projects is a plus.

Tools and Technologies:

• Familiarity with basic hand tools and mechanical maintenance equipment, including wrenches, screwdrivers, pipe cutters, and valve testing instruments.
• Experience with diagnostic and testing tools for boiler valve systems (e.g., pressure gauges, leak detectors).
• Knowledge of computer-based maintenance management software (CMMS) is beneficial.

Other Requirements:

• Strong attention to detail and commitment to ensuring all valve work is completed to high standards of quality and safety.
• Ability to work in challenging environments, including industrial plants or field locations.
• Willingness to continue learning and developing skills related to valve technology and boiler systems.
• Ability to travel to different job sites or facilities as required.