Job Title: Boiler Valve Technician

Job Summary:

The Senior Boiler Valve Technician is responsible for leading the maintenance, installation, testing, troubleshooting, and optimization of valves in boiler systems across industrial plants, power generation facilities, and other large-scale operations. This senior-level position requires advanced technical expertise in boiler valve systems, leadership skills to oversee teams of technicians, and a deep understanding of safety, regulatory compliance, and operational efficiency. The Senior Boiler Valve Technician will lead valve-related projects, manage complex troubleshooting tasks, mentor junior staff, and ensure the long-term reliability and safety of boiler systems.

Key Responsibilities:

1. Leadership and Project Management:

   • Lead and oversee all boiler valve-related maintenance, repair, and installation projects, ensuring efficient execution and meeting project deadlines.
   • Manage a team of technicians, providing guidance, training, and mentorship to junior and mid-level staff.
   • Coordinate with other departments, including engineering, operations, and procurement, to ensure seamless integration of valve systems into larger projects.
   • Develop and implement maintenance strategies to maximize the operational efficiency and reliability of boiler valves.

2. Advanced Valve Maintenance and Troubleshooting:

   • Troubleshoot and resolve complex valve-related issues, including failures in control valves, safety valves, pressure relief valves, and isolation valves, ensuring minimal downtime and maximum operational uptime.
   • Perform advanced diagnostics using state-of-the-art tools and techniques, such as pressure testing, ultrasonic leak detection, and valve seating checks.
   • Lead troubleshooting efforts to address critical boiler valve issues, providing immediate solutions and long-term corrective actions to prevent recurring problems.

3. Valve Installation and Upgrades:

   • Oversee the installation of new valves or the replacement of old or outdated valve systems in boiler installations, ensuring that new components meet performance standards and regulatory requirements.
   • Manage the integration of advanced valve technologies or system upgrades to improve efficiency, safety, and environmental performance of boiler systems.
   • Ensure proper alignment, calibration, and configuration of valves within the boiler system to ensure they function optimally under various pressure and temperature conditions.

4. Preventive and Predictive Maintenance:

   • Lead the preventive maintenance programs for all boiler valves, ensuring routine inspections, testing, and calibration are performed on schedule.
   • Use predictive maintenance tools and techniques to monitor valve health and performance, identifying potential issues before they lead to failures.
   • Analyze maintenance data to improve valve system reliability and performance, implementing improvements based on findings.

5. Compliance and Safety Oversight:

   • Ensure all valve-related maintenance and installations are carried out in full compliance with safety regulations, industry codes (e.g., ASME, API, OSHA), and environmental standards.
   • Conduct safety audits and risk assessments for boiler valve systems, ensuring that safety protocols are followed in every maintenance task.
   • Lead investigations into valve failures or incidents, ensuring root cause analysis is performed and that corrective measures are implemented to prevent reoccurrence.

6. Documentation and Reporting:

   • Oversee the preparation of detailed reports on valve inspections, maintenance, repairs, and replacements, ensuring accurate documentation for future reference and regulatory compliance.
   • Review and approve all technical documentation related to valve systems, including test results, maintenance logs, and project reports.
   • Provide detailed performance reports and progress updates to senior management, including recommendations for system improvements.

7. Training and Development:

   • Mentor and train junior and mid-level technicians in valve maintenance, troubleshooting, and safety procedures, enhancing their technical skills and knowledge.
   • Lead hands-on training sessions on valve technology, best practices for valve maintenance, and safety protocols.
   • Support the development of training programs and materials to ensure continuous professional development within the team.

8. Continuous Improvement and Innovation:

   • Proactively identify opportunities for improvement in valve systems and maintenance processes, recommending and implementing innovative solutions to enhance performance and reduce costs.
   • Stay current with emerging valve technologies, industry trends, and best practices to maintain the highest standard of operations.
   • Initiate and lead projects to integrate new technologies or methodologies that enhance the efficiency, safety, or environmental impact of the boiler valve systems.

9. Collaboration and Stakeholder Management:

   • Collaborate with engineering teams, project managers, and external contractors to ensure valve systems are installed, operated, and maintained according to client specifications.
   • Act as the primary point of contact for clients and stakeholders regarding valve system performance, troubleshooting, and maintenance needs.
   • Provide expert advice and recommendations on valve systems to both internal and external teams, ensuring that clients’ operational needs are met.

Skills and Knowledge Required:

• Extensive technical knowledge of boiler valve systems, including control valves, safety valves, pressure relief valves, and isolation valves.
• Advanced troubleshooting skills for diagnosing and resolving complex valve issues, using modern diagnostic tools and techniques.
• In-depth understanding of valve installation, testing, calibration, and maintenance procedures.
• Knowledge of industry standards and safety regulations related to boiler valve systems (e.g., ASME, API, NEC, OSHA).
• Ability to lead and manage valve-related projects, ensuring timely completion and compliance with budget and quality standards.
• Strong leadership, communication, and mentorship skills to guide junior and mid-level technicians.
• Expertise in predictive maintenance technologies and techniques, including the use of diagnostic tools such as vibration analysis, thermography, and ultrasonic testing.
• Strong problem-solving skills and a proactive approach to maintaining boiler valve systems’ reliability and performance.

Educational Qualifications:

• High school diploma or equivalent (minimum requirement).
• Certification in Mechanical Engineering, Industrial Maintenance, or a related field is highly preferred.
• Specialized certifications in valve maintenance, boiler systems, or mechanical systems are advantageous.
• Further qualifications in leadership, project management, or valve system design would be beneficial.

Experience:

• 7+ years of experience in boiler valve systems maintenance, installation, and troubleshooting in industrial or power plant environments.
• Proven experience in leading valve-related projects and managing teams of technicians.
• In-depth hands-on experience with advanced valve testing and troubleshooting techniques.
• Previous experience in mentoring or training junior staff is a plus.

Tools and Technologies:

• Proficiency with mechanical tools and diagnostic equipment used for valve maintenance (e.g., pressure gauges, flow meters, valve testing equipment).
• Experience with maintenance management software or CMMS (Computerized Maintenance Management System) is beneficial.
• Familiarity with predictive maintenance tools, such as vibration analysis, thermal imaging, and ultrasonic testing equipment.

Other Requirements:

• Ability to work in high-pressure environments and manage critical systems to minimize downtime.
• Strong organizational and time-management skills, with the ability to manage multiple projects simultaneously.
• Willingness to work in industrial environments, including field locations and power plants, and adhere to safety standards.
• Flexibility to work overtime or be on-call as needed to address emergency valve-related issues.