Job Title: Boiler Valve Technician

Job Summary:

The Mid-Level Boiler Valve Technician is responsible for the installation, maintenance, troubleshooting, and repair of boiler valves within industrial, commercial, and power plant settings. This role involves working with various types of valves, including safety valves, control valves, and pressure relief valves, ensuring they operate efficiently and safely. The technician will also oversee preventive maintenance schedules, handle complex repairs, assist in boiler system upgrades, and provide guidance to junior technicians. The Mid-Level Boiler Valve Technician will ensure compliance with safety regulations and ensure smooth boiler operations.

Key Responsibilities:

1. Boiler Valve Installation and Maintenance:

   • Lead the installation, calibration, and alignment of boiler valves, ensuring proper integration into boiler systems.
   • Perform preventive maintenance tasks on boiler valves, including cleaning, lubrication, and calibration, to ensure optimal performance and prevent malfunctions.
   • Assist in valve installation during system upgrades, retrofits, or new boiler setups, ensuring compliance with technical specifications.

2. Troubleshooting and Repairs:

   • Diagnose complex issues with various types of valves in the boiler system, including pressure relief valves, safety valves, and control valves.
   • Perform repairs or replacements of damaged or worn valves, seals, gaskets, and actuators.
   • Use diagnostic tools and methods to troubleshoot and resolve valve-related issues, ensuring minimal downtime and optimal system performance.

3. Valve Testing and Calibration:

   • Oversee testing and calibration of boiler valves to ensure that they meet operational specifications, safety standards, and regulatory requirements.
   • Perform functional tests on valves after installation or maintenance, including pressure testing, leak testing, and operation verification.
   • Ensure that valve testing complies with industry codes and safety regulations.

4. Preventive and Predictive Maintenance:

   • Implement and manage a preventive maintenance program for boiler valves, reducing the risk of failure and improving system efficiency.
   • Utilize predictive maintenance tools and techniques to monitor valve condition and identify issues before they affect the boiler system.
   • Maintain detailed records of valve inspections, repairs, and maintenance activities.

5. Safety and Compliance:

   • Adhere to safety procedures and ensure compliance with local, state, and national safety regulations (e.g., ASME, OSHA) during all valve maintenance and repair tasks.
   • Assist in conducting safety audits to ensure the safe operation of valves within the boiler systems.
   • Ensure that all valve maintenance, repairs, and installations meet quality standards and safety protocols to maintain the integrity of the boiler system.

6. Documentation and Reporting:

   • Maintain accurate and up-to-date records of valve repairs, replacements, inspections, and performance tests.
   • Create detailed reports on valve maintenance activities, including parts used, time spent on repairs, and any issues encountered.
   • Provide regular updates to senior engineers or maintenance managers regarding valve performance and ongoing maintenance efforts.

7. Training and Mentorship:

   • Mentor and assist junior technicians with basic valve maintenance tasks and troubleshooting techniques.
   • Provide guidance on safe operating practices, maintenance procedures, and proper use of valve maintenance tools and equipment.
   • Lead training sessions or workshops to improve team competency in boiler valve maintenance and troubleshooting.

8. Collaboration with Other Departments:

   • Work closely with the engineering and maintenance teams to integrate new valve technologies and design improvements.
   • Collaborate with contractors and suppliers to ensure that replacement parts meet project specifications and delivery timelines.
   • Liaise with other technical teams to ensure seamless coordination and communication during valve-related operations.

Skills and Knowledge Required:

• Proficiency in diagnosing, repairing, and maintaining a variety of boiler valves, including safety, control, and pressure relief valves.
• Strong understanding of boiler systems and their components, particularly valves, actuators, and pressure regulators.
• Familiarity with valve testing and calibration procedures, including pressure testing, leak testing, and valve operation verification.
• Knowledge of safety standards and regulations related to boiler valve systems (e.g., ASME, API, NEC, OSHA).
• Experience with predictive and preventive maintenance practices for valve systems.
• Ability to use diagnostic tools and perform detailed troubleshooting of valve issues.
• Strong communication skills to provide clear reports and updates and collaborate with team members.
• Leadership and mentoring skills for supporting and guiding junior technicians.

Educational Qualifications:

• High school diploma or equivalent (minimum requirement).
• Certification in Mechanical Engineering, Industrial Maintenance, or a related field is preferred.
• Specialized training in boiler systems or valve maintenance is beneficial.

Experience:

• 3-5 years of experience in boiler valve maintenance, installation, and troubleshooting in industrial or power plant environments.
• Experience working with various types of valves used in boiler systems (e.g., control valves, safety valves, pressure relief valves).
• Proven experience in troubleshooting and resolving complex valve-related issues.
• Hands-on experience with valve testing, calibration, and preventive maintenance practices.

Tools and Technologies:

• Proficiency with mechanical tools and diagnostic equipment used in valve maintenance (e.g., pressure gauges, flow meters, wrenches, and valve testing tools).
• Familiarity with boiler management and maintenance software for tracking valve performance and maintenance schedules.
• Knowledge of predictive maintenance tools for monitoring valve health and performance.

Other Requirements:

• Strong problem-solving skills and the ability to troubleshoot complex valve issues efficiently.
• Willingness to work in industrial environments, including boiler rooms, power plants, or construction sites.
• Ability to follow safety protocols, maintain a safe work environment, and use personal protective equipment (PPE) as required.
• Willingness to work overtime and be on-call during emergencies to address valve-related issues in the boiler system.