Boiler Operator

The Mid-Level Boiler Operator is responsible for the safe, efficient, and continuous operation of boiler systems, including auxiliary equipment like feedwater pumps, burners, and pressure relief systems. This role involves monitoring, troubleshooting, and performing routine maintenance while ensuring adherence to boiler codes, environmental regulations, and safety standards.

📌 Key Responsibilities:

🔧 Boiler Operation & Monitoring

• Operate and monitor fire-tube or water-tube boilers, maintaining proper steam pressure and temperature levels.

• Adjust combustion controls and fuel/air ratios to maintain efficient operation.

• Conduct boiler blowdowns, check water levels, and maintain proper chemical balance in the feedwater system.

🛠️ Preventive Maintenance

• Inspect and maintain boiler mountings: safety valves, gauges, low-water cut-offs, and pressure relief systems.

• Assist with burner cleaning, soot blower operation, valve servicing, and minor repair work.

• Maintain readiness of fuel systems (gas/oil/solid) and boiler auxiliaries.

📊 Reporting & Documentation

• Maintain daily boiler logs, water treatment records, and operational checklists.

• Report incidents, parameter deviations, and potential equipment failures to the shift supervisor or engineer.

🧪 Water Quality Control

• Conduct basic water testing (pH, TDS, hardness) and adjust chemical dosing accordingly.

• Collaborate with water treatment specialists for maintaining proper boiler water chemistry.

🛡️ Safety & Code Compliance

• Ensure compliance with safety protocols: LOTO, confined space entry, and hot work regulations.

• Operate boilers in compliance with ASME, IBR, or regional boiler safety codes.

• Participate in boiler inspections, shutdowns, and certification audits.

🤝 Coordination & Support

• Coordinate with maintenance teams during scheduled shutdowns, tube replacements, or major repairs.

• Provide support to junior boiler attendants and contribute to operational training efforts.

🔍 Key Focus Areas:

• Stable and efficient boiler operation

• Water chemistry control and treatment practices

• Boiler safety and code compliance

• Basic troubleshooting and maintenance

• Documentation and operational reporting

🎓 Qualifications:

• Education:

  • ITI or Diploma in Mechanical / Boiler Technology / Utilities

  • Technical training in boiler operations

• Experience:

  • 3–6 years of relevant experience operating steam boilers in industrial settings

• Skills & Competencies:

  • Strong understanding of boiler types, combustion systems, and steam distribution

  • Familiarity with SCADA/DCS systems or control panels

  • Ability to interpret P&IDs, SOPs, and maintenance schedules

  • Excellent awareness of HSE protocols and emergency procedures

• Certifications (Required/Preferred):

  • Boiler Attendant Certificate (1st or 2nd Class, as per local regulations)

  • Safety certifications (fire safety, confined space, permit-to-work systems)