The Junior Boiler Mechanical Technician will support boiler systems' maintenance, installation, and repair, ensuring efficient and safe operation. This role is ideal for individuals with experience in mechanical systems who want to develop their skills in industrial boiler maintenance further. The Junior Boiler Mechanical Technician will work under the supervision of senior technicians and engineers, gaining hands-on experience and contributing to boiler systems' operational efficiency and safety.
Key Responsibilities:
1. Installation and Setup:
- Assist in installing boiler components, including safety valves, pressure relief valves, and control valves.
- Follow technical diagrams and instructions to ensure proper installation and setup of components.
- Ensure all associated piping, supports, and connections are correctly installed.
2. Routine Maintenance and Inspections:
- Perform routine inspections of boiler components to identify signs of wear, leaks, corrosion, or other damage.
- Assist in the lubrication and cleaning of components to prevent malfunction or failure.
- Maintain records of routine maintenance, inspections, and parts replacements.
3. Troubleshooting and Repairs:
- Support senior technicians in diagnosing and troubleshooting boiler issues, such as leaks, faulty operation, or pressure regulation problems.
- Perform minor repairs and replacements of faulty components under supervision.
- Calibrate components to ensure proper operation under various pressure and temperature conditions.
4. System Testing and Calibration:
- Test boiler functionality after maintenance or installation to ensure they operate according to required specifications.
- Assist with pressure and leak testing on components to ensure the integrity and safety of the boiler system.
- Use specialized tools and equipment to calibrate components for proper operation.
5. Safety Compliance:
- Follow all safety protocols during installation, maintenance, and repairs to prevent accidents and ensure safe working conditions.
- Ensure installations comply with relevant safety regulations and standards (e.g., ASME, OSHA).
- Maintain a clean and organized work environment to minimize safety hazards.
6. Documentation and Reporting:
- Maintain accurate records of all work performed, including inspections, maintenance, repairs, and parts replacements.
- Prepare maintenance reports and document issues encountered during maintenance or repair procedures.
- Support senior technicians in creating detailed reports for future reference or compliance audits.
7. Learning and Development:
- Continuously develop technical skills in boiler systems, including learning about various types of components, their functions, and troubleshooting techniques.
- Participate in training sessions and on-the-job learning opportunities to improve knowledge of boiler operations, testing, and repair methods.
- Stay updated on industry standards, tools, and best boiler maintenance and repair practices.
8. Team Collaboration:
- Work under the guidance of senior technicians and engineers to complete tasks efficiently and contribute to team goals.
- Collaborate with other team members to meet maintenance schedules and ensure the boiler system operates smoothly.
Skills and Knowledge Required:
- Basic understanding of mechanical systems, mainly boilers, and their operation.
- Strong willingness to learn and develop hands-on skills in boiler maintenance, installation, and troubleshooting.
- Familiarity with essential hand tools (e.g., wrenches, screwdrivers, pipe cutters) and mechanical testing equipment is a plus.
- Ability to follow instructions and work under supervision.
- Good attention to detail and a strong focus on safety and quality.
- Basic problem-solving skills to assist in diagnosing and fixing minor boiler issues.
- Strong communication skills for collaborating with senior technicians and team members.
Educational Qualifications:
- A high school diploma or equivalent is required (minimum requirement).
- A certificate or diploma in Mechanical Engineering, Industrial Maintenance, or a related technical field is beneficial but not required.
- Any relevant coursework or experience related to boiler systems or mechanical maintenance is a plus.
Experience:
- 1-2 experience in mechanical systems, industrial maintenance, or boiler operations is preferred.
- Internships, apprenticeships, or academic projects related to mechanical systems, industrial maintenance, or boiler operations are advantageous.
Tools and Technologies:
- Basic knowledge of hand tools used for boiler installation and maintenance.
- Exposure to mechanical testing tools, such as pressure gauges or flow meters, is beneficial but not required.
- Familiarity with boiler systems and their components, including valves, pumps, and control systems, is a plus.
Other Requirements:
- Ability to follow instructions and work well within a team.
- Strong interest in learning about mechanical systems and a desire to grow in industrial maintenance.
- Willingness to work in industrial or field environments and adhere to safety regulations.
- Ability to handle physical tasks, including lifting equipment and tools and working in various environmental conditions.