Boiler Fitter / Mechanical Fitter – Boilers

The Mid-Level Boiler Fitter / Mechanical Fitter – Boilers is responsible for the installation, alignment, maintenance, and repair of boiler components and associated mechanical systems. This includes pressure parts, high-pressure piping, valves, mountings, and structural components. The role also supports shutdowns and overhauls, ensuring compliance with ASME/API standards and site safety protocols.

📌 Key Responsibilities:

🔧 Installation & Assembly

• Fit and install boiler pressure parts (tubes, headers, drums), mountings, and piping systems.

• Carry out pipe fit-up, flange alignment, and bolting as per ISO drawings and spool sheets.

• Install mechanical supports, hangers, and access components for boilers and associated systems.

🛠️ Maintenance & Overhaul

• Perform maintenance on boiler components, including tube replacement, seal renewals, gasket changes, and flange tightening.

• Support retubing operations, burner and soot blower fitting, and expansion joint maintenance.

• Execute scheduled shutdown maintenance and emergency repairs in high-temperature environments.

📏 Mechanical Fitting & Alignment

• Interpret mechanical drawings, isometrics, and P&IDs to plan and execute work.

• Conduct precision alignment of mechanical parts using measuring tools such as dial indicators, vernier calipers, and levels.

• Prepare surfaces, ensure proper tolerances, and verify fit-up quality before welding or assembly.

🛡️ Safety & Compliance

• Ensure adherence to safety protocols including LOTO, hot work permits, and confined space entry.

• Follow compliance standards under ASME Section I/VIII, API, or local boiler regulations.

• Report unsafe conditions, participate in safety audits and toolbox talks.

🧪 Quality & Testing Support

• Assist in hydrostatic and pneumatic pressure tests.

• Support QA/QC inspectors and NDT technicians during inspection routines.

• Identify potential leak points or alignment issues before commissioning.

🤝 Collaboration

• Work closely with senior fitters, welders, inspectors, and rigging teams.

• Provide guidance to junior fitters and apprentices when required.

🔍 Key Focus Areas:

• Boiler and piping system assembly

• Pressure part maintenance and mechanical integrity

• Shutdown and turnaround support

• Mechanical alignment and precision fitting

• Health, safety, and compliance with boiler codes

🎓 Qualifications:

• Education:

  • ITI or Diploma in Mechanical Fitting / Boiler Maintenance / Mechanical Engineering

  • Relevant trade certification with mechanical focus

• Experience:

  • 3–6 years of experience in boiler maintenance or industrial mechanical fitting

  • Strong experience in pressure systems, boiler components, and piping systems

  • Experience with shutdowns, turnarounds, or heavy mechanical installations is essential

• Skills & Competencies:

  • Ability to read technical drawings, P&IDs, and fabrication details

  • Skilled in mechanical fitting, pipe alignment, and system assembly

  • Knowledge of gasket types, torqueing techniques, and flange management

  • Familiarity with boiler codes: ASME, IBR (if in India), or API standards

  • Strong safety awareness in high-temperature/high-pressure environments

• Certifications (Preferred):

  • Safety Training (Confined Space, Hot Work, LOTO)

  • Boiler operation awareness or trade license (if applicable)