Job Title: Boiler Engineer

Job Summary:

The Senior Boiler Engineer is responsible for overseeing the operation, maintenance, and optimization of boiler systems in large-scale industrial, power plant, or commercial settings. This role requires advanced technical expertise in boiler engineering, including system design, troubleshooting, performance analysis, and safety management. The Senior Boiler Engineer will take a leadership role in ensuring the efficient and safe operation of boiler systems, mentoring junior engineers, managing complex projects, and leading efforts to improve energy efficiency and system reliability. The Senior Engineer will also oversee regulatory compliance and contribute to process improvement initiatives to reduce downtime and operational costs.

Key Responsibilities:

1. Boiler System Design and Optimization:

   • Lead the design and optimization of boiler systems, ensuring systems meet operational requirements and adhere to industry standards and safety regulations (e.g., ASME, API, OSHA).
   • Analyze and optimize boiler performance by identifying opportunities for improvements in efficiency, fuel consumption, and emissions reduction.
   • Design and implement upgrades or modifications to existing boiler systems to enhance performance and ensure compliance with evolving safety and environmental standards.
   • Evaluate new technologies and industry trends to incorporate the latest advancements in boiler system efficiency, automation, and control.

2. Maintenance and Troubleshooting Leadership:

   • Oversee the preventive and corrective maintenance of boiler systems, ensuring that all maintenance tasks are executed to maximize reliability and minimize downtime.
   • Lead troubleshooting efforts for complex boiler system failures, identifying root causes and implementing long-term solutions.
   • Perform in-depth analysis of boiler components such as burners, control systems, pressure valves, and economizers to identify performance bottlenecks and recommend solutions.

3. Energy Management and System Performance:

   • Lead initiatives to monitor, measure, and optimize energy use in boiler systems, including improving fuel efficiency, steam generation rates, and heat recovery processes.
   • Implement and manage energy efficiency programs, setting performance benchmarks and tracking progress to ensure energy savings and cost reductions.
   • Work closely with other departments (e.g., operations, engineering, procurement) to ensure that boiler systems are designed and operated in the most energy-efficient manner.

4. Regulatory Compliance and Safety:

   • Ensure that all boiler operations meet industry safety standards and regulatory compliance, including environmental regulations, boiler safety codes, and industry certifications.
   • Lead safety audits and risk assessments, ensuring that safety protocols and emergency procedures are followed at all times.
   • Conduct investigations and root cause analyses following incidents or failures, implementing corrective actions to prevent reoccurrence.
   • Develop and enforce safety procedures, ensuring that all boiler technicians and engineers follow best practices for operating and maintaining high-pressure systems.

5. Project Management and Leadership:

   • Manage and oversee complex projects, including boiler system installation, upgrades, and performance optimization efforts.
   • Coordinate the efforts of multiple teams, including engineers, technicians, and external contractors, to ensure that projects are completed on time, within budget, and to specifications.
   • Develop detailed project plans, timelines, and cost estimates, ensuring alignment with operational objectives and client needs.
   • Monitor the execution of boiler-related projects and make adjustments to plans as needed to overcome unforeseen challenges.

6. Mentoring and Team Development:

   • Mentor and guide junior engineers and technicians, providing them with training on advanced boiler engineering practices, safety protocols, and troubleshooting techniques.
   • Lead technical training sessions and provide ongoing support to the engineering team, helping them to build expertise in boiler systems and operations.
   • Foster a culture of continuous improvement within the team, encouraging innovation, knowledge-sharing, and process optimization.

7. Documentation and Reporting:

   • Ensure that all operational data, maintenance activities, and performance metrics are accurately documented and reported.
   • Prepare and deliver detailed reports to senior management and stakeholders, including performance evaluations, energy savings, and compliance updates.
   • Review and approve all technical documentation related to boiler operations, including maintenance logs, design changes, and safety inspections.

8. Collaboration with Cross-Functional Teams:

   • Collaborate with cross-functional teams, including procurement, operations, and maintenance, to ensure the boiler systems are effectively integrated into overall plant operations.
   • Work with contractors and vendors to source high-quality, cost-effective components and services for boiler maintenance, repairs, and upgrades.
   • Provide expert guidance on boiler-related issues to operations managers, senior engineers, and other stakeholders, ensuring smooth communication across teams.

9. Continuous Improvement and Innovation:

   • Lead initiatives to drive continuous improvement in boiler system efficiency, reliability, and safety.
   • Evaluate and implement emerging technologies and best practices to keep the boiler systems running at optimal performance.
   • Research and explore innovative approaches to energy generation, emissions reduction, and overall system efficiency.

Skills and Knowledge Required:

• In-depth knowledge of boiler systems, including steam generation, combustion, pressure regulation, heat transfer, and energy efficiency optimization.
• Advanced troubleshooting skills for diagnosing and resolving complex boiler system failures.
• Expertise in regulatory compliance and safety standards for boiler systems (e.g., ASME, API, OSHA).
• Strong leadership and project management abilities to oversee large projects, manage teams, and ensure successful project outcomes.
• Excellent analytical and problem-solving skills, with the ability to perform detailed system performance analysis and identify areas for improvement.
• Strong communication and interpersonal skills to lead teams, interact with stakeholders, and collaborate with cross-functional teams.
• Expertise in using SCADA systems, control systems, and energy management software to monitor and optimize boiler performance.

• Key Focus Areas:

  Field Instrumentation: Assist in maintaining and calibrating field devices for accurate process control.

  Troubleshooting: Learn basic fault diagnosis and support the resolution of issues in instrumentation systems.

  Safety Compliance: Follow safety protocols and participate in training programs to ensure workplace safety.

  Skill Development: Gain technical knowledge and experience in oil and gas field operations.

Educational Qualifications:

• Bachelor’s or Master’s degree in Mechanical Engineering, Chemical Engineering, or a related field.
• Professional certifications in boiler operations, steam engineering, or energy efficiency (e.g., ASME, API, BSE) are highly desirable.
• Any additional qualifications in project management (e.g., PMP) or safety management are a plus.

Experience:

• 7+ years of experience in boiler system operation, maintenance, and troubleshooting, with a focus on high-pressure steam boilers and energy systems.
• Proven experience managing large-scale boiler-related projects, including installations, upgrades, and system optimization.
• Hands-on experience with advanced control systems, SCADA systems, and energy efficiency programs in industrial or power plant settings.
• Demonstrated leadership experience in mentoring, training, and managing teams of engineers and technicians.

Tools and Technologies:

• Expertise in using diagnostic tools, performance analysis software, and energy management tools to optimize boiler performance.
• Familiarity with SCADA systems, PLCs, and control systems used in modern boiler operations.
• Proficiency in maintenance management software (e.g., CMMS) for tracking maintenance schedules, performance metrics, and system data.

Other Requirements:

• Strong organizational skills with the ability to manage multiple projects, deadlines, and team members.
• Ability to work in a fast-paced, high-pressure environment while maintaining a focus on safety and efficiency.
• Willingness to work in industrial environments and occasional shifts or on-call duties as required.
• Ability to travel to different job sites or facilities for project management, troubleshooting, or inspections.