Job Title: Automation Systems Engineer (Electrical)

Job Summary:

The Mid-Level Automation Systems Engineer (Electrical) is responsible for designing, programming, implementing, and maintaining electrical automation systems in industrial, commercial, and manufacturing environments. This role involves managing and executing complex automation projects, including PLC (Programmable Logic Controller) programming, SCADA (Supervisory Control and Data Acquisition) system integration, and system optimization. The engineer will troubleshoot complex issues, optimize system performance, and mentor junior engineers while ensuring all systems meet operational requirements and comply with safety and regulatory standards.

Key Responsibilities:

1. System Design and Configuration:

   • Lead the design, programming, and integration of automation systems, including PLCs, SCADA, HMI (Human Machine Interface), sensors, actuators, and control panels.
   • Develop and define control strategies, system architectures, and design specifications for automation projects.
   • Create and modify technical documentation such as wiring diagrams, system schematics, and configuration manuals.
   • Select appropriate components and integrate them into the automation systems, ensuring they meet the project requirements.

2. PLC Programming and System Integration:

   • Write, test, and debug PLC programs using industry-standard languages (e.g., Ladder Logic, Structured Text) to control industrial processes, machinery, and equipment.
   • Develop and configure SCADA systems to monitor and control industrial operations.
   • Integrate PLCs with sensors, actuators, and other industrial devices to create fully functional automation systems.
   • Implement system interfaces for operators using HMI to ensure easy interaction with the automation systems.

3. Project Execution and Management:

   • Manage automation projects from inception to completion, ensuring that designs meet project specifications, deadlines, and budgets.
   • Oversee the installation and commissioning of automation systems, ensuring they are set up according to design and industry standards.
   • Monitor project progress, manage resources, and ensure effective communication with other departments to meet project goals.
   • Coordinate the scheduling and execution of tasks, ensuring all work is done on time and within scope.

4. Troubleshooting and Maintenance:

   • Troubleshoot and resolve complex issues with automation systems, including PLCs, SCADA, HMI, and electrical control components.
   • Perform root cause analysis to identify faults and develop corrective measures to prevent recurrence.
   • Lead maintenance activities to ensure systems are operating optimally, including preventive, corrective, and predictive maintenance tasks.
   • Optimize automation systems by upgrading software, hardware, and control strategies to improve performance and reliability.

5. System Optimization and Performance Tuning:

   • Analyze system performance and identify opportunities for optimization to improve efficiency, reduce downtime, and enhance productivity.
   • Implement and monitor system performance metrics, making adjustments as necessary to ensure the system meets operational goals.
   • Work closely with production teams to ensure that automated systems are functioning in alignment with operational requirements.

6. Safety and Regulatory Compliance:

   • Ensure that all automation systems comply with safety standards, electrical codes (e.g., NEC, IEC), and industry regulations (e.g., OSHA).
   • Implement safety procedures and practices during system installation, maintenance, and troubleshooting.
   • Conduct safety audits and assessments to ensure that automation systems meet regulatory requirements and are safe to operate.

7. Collaboration and Cross-Functional Work:

   • Work closely with other engineering disciplines (e.g., electrical, mechanical, and instrumentation engineers) to ensure the integration of control systems with other machinery or infrastructure.
   • Collaborate with production and operations teams to ensure that automation systems are effectively optimized and aligned with the operational requirements.
   • Serve as a technical point of contact for clients, vendors, and contractors during project development and execution.

8. Documentation and Reporting:

   • Prepare and maintain detailed documentation of automation systems, including designs, installation procedures, test results, and maintenance activities.
   • Develop reports for internal stakeholders and clients, detailing system performance, ongoing improvements, and troubleshooting results.
   • Ensure that project documentation is organized, clear, and accessible for future audits, troubleshooting, or system upgrades.

9. Mentorship and Team Development:

   • Provide guidance and mentorship to junior engineers, technicians, and other team members, helping to improve their technical knowledge and skills.
   • Conduct training sessions for staff and operators on system operation, troubleshooting, and safety procedures.
   • Review the work of junior engineers, providing feedback and ensuring that all designs and installations meet company standards.

Skills and Knowledge Required:

• Strong knowledge of electrical control systems, PLCs (Siemens, Allen-Bradley, Rockwell), SCADA systems, and automation technologies.
• Proficiency in PLC programming languages (e.g., Ladder Logic, Structured Text, Function Block Diagram).
• Experience in designing, programming, and integrating complex control systems for automation applications.
• Expertise in troubleshooting automation systems, including PLCs, sensors, actuators, and control panels.
• In-depth understanding of industrial communication protocols (e.g., Modbus, Profibus, Ethernet/IP) and integration techniques.
• Familiarity with HMI systems and SCADA software (e.g., Wonderware, Ignition, Siemens WinCC).
• Strong understanding of electrical safety standards, regulations, and codes (e.g., NEC, IEC, OSHA).
• Project management skills with the ability to coordinate multiple tasks and meet deadlines.
• Excellent problem-solving and analytical skills with the ability to identify root causes and implement solutions.
• Strong communication and interpersonal skills to interact with internal teams, clients, and external stakeholders.

Educational Qualifications:

• Bachelor’s degree in Electrical Engineering, Control Systems Engineering, Electronics Engineering, or a related technical field.
• Certifications in PLC programming, SCADA systems, or industrial automation technologies (e.g., Siemens, Rockwell) are highly desirable.

Experience:

• 3-5 years of experience in control systems engineering, automation, or electrical engineering with a focus on PLC programming and system integration.
• Proven experience managing automation projects, including system design, programming, installation, troubleshooting, and optimization.
• Experience in designing and implementing large-scale automation systems in industrial or manufacturing settings.

Tools and Technologies:

• Proficiency in PLC programming software (e.g., Siemens TIA Portal, Rockwell Studio 5000, Allen-Bradley).
• Familiarity with SCADA software (e.g., Wonderware, Ignition, Siemens WinCC) and HMI development.
• Experience with electrical design software (e.g., AutoCAD, MATLAB, LabVIEW) is a plus.
• Knowledge of industrial control protocols, communication networks, and cybersecurity best practices.

Other Requirements:

• Strong organizational skills and the ability to manage multiple projects and priorities simultaneously.
• Ability to work independently and collaborate with cross-functional teams to achieve project goals.
• Willingness to travel to client sites, project locations, and supplier facilities as needed.
• A proactive attitude toward problem-solving, continuous improvement, and technological advancement.