Job Title: Automation Systems Engineer (Electrical)
Job Summary:
The Fresher Automation Systems Engineer (Electrical) is responsible for assisting in the design, programming, installation, and maintenance of electrical automation systems. This role involves learning and applying basic control systems, PLC (Programmable Logic Controller) programming, and SCADA (Supervisory Control and Data Acquisition) systems in industrial and commercial environments. The engineer will work under the guidance of senior engineers, gaining hands-on experience in automation, troubleshooting, and optimization of electrical systems.
Key Responsibilities:
System Design and Support:
- Assist senior engineers in designing and developing automation systems, including control panels, PLCs, HMI (Human Machine Interface), and related electrical components.
- Support the development of system specifications, control strategies, and integration plans.
- Learn to design and configure electrical control circuits and automation components under supervision.
Programming and Configuration:
- Assist in writing and testing PLC programs for automation processes, using basic programming languages (e.g., Ladder Logic, Structured Text).
- Support the configuration of SCADA systems, ensuring proper integration with PLCs and automation systems.
- Help configure control systems and automate processes such as sensors, actuators, and machinery.
Installation and Commissioning:
- Assist in the installation and wiring of electrical components for automation systems, including PLCs, sensors, actuators, and control panels.
- Participate in system commissioning, ensuring proper setup and testing of automation systems and their components.
- Verify that systems operate according to design specifications, assisting with system testing and troubleshooting.
Troubleshooting and Maintenance:
- Assist in diagnosing and troubleshooting issues in automation systems, including electrical faults, control issues, and software malfunctions.
- Help maintain and optimize automation systems by performing routine inspections and preventive maintenance tasks.
- Work with senior engineers to identify and resolve operational problems, ensuring minimal downtime.
Testing and Calibration:
- Assist in the calibration of sensors, actuators, and other control components in automation systems to ensure accurate performance.
- Participate in functional testing of systems, verifying that automation processes meet required standards and operational goals.
- Help ensure that automated systems are performing efficiently, and assist in fine-tuning system settings.
Documentation and Reporting:
- Maintain accurate records of system designs, installation procedures, testing results, and maintenance activities.
- Help prepare and update system documentation, including wiring diagrams, equipment manuals, and configuration files.
- Assist in compiling reports on system performance, maintenance tasks, and any technical issues encountered.
Safety and Compliance:
- Adhere to electrical safety standards, codes, and regulations (e.g., NEC, IEC) while working on automation systems.
- Ensure that all work is carried out in compliance with internal safety protocols and industry regulations.
- Follow proper lock-out/tag-out procedures during maintenance and troubleshooting activities.
Learning and Development:
- Continuously develop technical skills in automation and control systems through on-the-job training and mentoring by senior engineers.
- Stay updated on industry trends, new technologies, and best practices in automation systems.
- Participate in training programs and educational opportunities to further develop skills in PLC programming, SCADA systems, and automation technologies.
Collaboration and Teamwork:
- Work closely with senior engineers and other team members to complete tasks and support the successful implementation of automation systems.
- Communicate effectively with team members, assisting with troubleshooting and system optimization tasks.
- Participate in team meetings to discuss progress, challenges, and new solutions in automation systems.
Skills and Knowledge Required:
- Basic understanding of electrical circuits, automation systems, and control systems.
- Familiarity with PLC programming (Ladder Logic, Structured Text) and SCADA systems.
- Knowledge of electrical components, such as sensors, actuators, relays, and control panels.
- Ability to learn new technologies quickly and apply them to real-world automation challenges.
- Good problem-solving and troubleshooting skills.
- Strong attention to detail, with the ability to follow complex technical instructions.
- Ability to work in a team environment and collaborate effectively with colleagues.
- Good communication skills to document and report on tasks clearly.
Educational Qualifications:
- Bachelor’s degree in Electrical Engineering, Electronics Engineering, Control Systems Engineering, or a related technical field.
- Relevant coursework or academic projects in PLC programming, automation, control systems, or electrical systems is a plus.
- Any certifications or coursework in PLC programming or industrial automation is beneficial but not required.
Experience:
- No prior professional experience required.
- Internships, academic projects, or hands-on experience related to automation, control systems, or electrical engineering is a plus but not mandatory.
Tools and Technologies:
- Familiarity with PLC programming tools and software (e.g., Siemens TIA Portal, Rockwell Studio 5000) is beneficial but not required.
- Exposure to SCADA systems or HMI programming is a plus.
- Basic knowledge of industrial automation tools and control systems.
- Familiarity with electrical testing equipment such as multimeters, oscilloscopes, and simulation tools.
Other Requirements:
- Willingness to learn, grow, and develop technical skills in automation systems and electrical control systems.
- Ability to work under supervision and follow instructions for system installations, programming, and troubleshooting.
- A proactive attitude toward problem-solving and continuous improvement.
- Ability to work in a physically demanding environment, including standing for long periods and working in confined spaces when necessary.