The Mid-Level Automation Supervisor is responsible for supervising the performance, reliability, and optimization of automated bottling and packaging lines. This includes ensuring continuous production, implementing control system improvements, and coordinating with engineering and maintenance teams to troubleshoot and resolve technical issues.
Lead the daily operation of automation systems in bottling, capping, labeling, and secondary packaging lines.
Coordinate with technicians and operators to ensure smooth line performance and quick recovery from faults.
Enforce SOPs, safety protocols, and quality standards related to automation systems.
Manage and maintain PLC/HMI/SCADA systems (Siemens, Rockwell, Schneider, etc.).
Perform diagnostics, I/O testing, parameter adjustments, and minor logic modifications.
Collaborate with engineering teams for control logic optimization and software upgrades.
Monitor key performance indicators (OEE, downtime, reject rates) and implement automation-based improvements.
Identify bottlenecks in packaging lines and propose control system enhancements.
Support line balancing, speed adjustments, and integration of new equipment.
Lead troubleshooting of sensors, drives, actuators, control panels, and communication networks.
Coordinate with maintenance teams for preventive and corrective actions related to automation components.
Ensure proper documentation of interventions, program changes, and spare part usage.
Maintain and update control system documentation, SOPs, and change control logs.
Ensure compliance with industry standards (GMP, HACCP, ISO, OSHA, etc.).
Participate in audits and support root cause investigations related to automation.
Mentor junior technicians and operators on automation safety, diagnostics, and best practices.
Conduct training sessions on HMI interfaces, alarm interpretation, and basic troubleshooting.
Proficient in PLC programming/troubleshooting (Siemens TIA Portal, Allen-Bradley RSLogix, etc.)
Strong understanding of automated packaging line equipment (Krones, Sidel, Tetra Pak, etc.)
Skilled in SCADA/HMI operation, sensor calibration, VFDs, and industrial networks
Problem-solving mindset with a continuous improvement focus
Good communication and team coordination skills
Bachelor’s or Diploma in Automation, Mechatronics, Electrical, or Instrumentation Engineering
3–6 years of hands-on experience in automated bottling/packaging lines
Familiarity with food-grade production environments, packaging regulations, and hygiene standards
Experience with line efficiency monitoring tools and automation integration projects is a plus